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'02 PSD no start

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Old May 3, 2007 | 09:41 PM
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'02 PSD no start

Been having starting trouble lately, turn the key and panel comes alive but truck doesn't turn over; chugs for a couple seconds then gives up. Starter never gets power. I replaced starter last month and ran it across the bench, the solenoid and starter are good. Being new to the PSD world I've heard of a starter solenoid realy. What's it's purpose and where is it located? (is it near the GPR). Batteries are good, 11.8 volts on voltmeter. Side note, what year did Ford start putting the solenoid on the starter?
 
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Old May 3, 2007 | 09:50 PM
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The starter relay is on the passenger side behind the battery just before you get to the vacuum pump
 

Last edited by Uzumati; May 3, 2007 at 09:57 PM.
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Old May 3, 2007 | 09:51 PM
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'02 PSD no start

Turn the key and the panel comes alive for a short period of time (less than 20 secs.), truck chugs a couple times but fails to turn over. Seems like the starter isn't getting power. Changed out starter last month, ran them across the bench and both solenoid and starter are good. Batteries both are at 11.8 volts on voltmeter. Being new to PSD world, I've heard of a starter solenoid relay. Where is it and what is it's purpose. Side note, what year did Ford start putting the solenoid on the starter? Thanks
 
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Old May 3, 2007 | 09:56 PM
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I didn't see anything between the battery and vac pump but I saw 2 relays on top of the block.
 
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Old May 3, 2007 | 09:59 PM
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The 2 on the block are IAH (Intake air heater) and Glow Plug

Its mounted to the side of the engine compartment just below the lip of the hood channel.
 
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Last edited by Uzumati; May 3, 2007 at 10:04 PM.
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Old May 3, 2007 | 10:07 PM
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I certainly don't have that relay in that spot, is it in the same spot for every model year? What it the solenoid attached to the starter?
 
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Old May 3, 2007 | 10:15 PM
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In the 02's there is a relay in the central junction box (K-22) that is the starter relay
 
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Old May 3, 2007 | 10:50 PM
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How many volts do you have at the starter? Could be connection?
 
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Old May 3, 2007 | 11:21 PM
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Thanks, haven't checked that yet!
 
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Old May 3, 2007 | 11:22 PM
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Should I have someone turn the key while I have the voltmeter hooked up to the battery cable going to starter?
 
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Old May 4, 2007 | 03:31 AM
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(Duplicate threads merged)

Make sure the battery cables and those going to the starter aren't corroded. They need a good clean connection. Also, the batts should be more like 12.5 volts when the engine isn't running.

Yes, do check with a voltmeter to see if you're getting voltage at the starter.
 
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Old May 4, 2007 | 06:23 AM
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If you only have 11.5 volts. sounds to me you need batteries
 
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