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I saw a commercial last night for the Super-duty pickup, it shows the truck in 3D as an exploded view. Then I noticed something: the frame on the super duty is not fully boxed. I thought to myself, "why on earth do they make such a big deal about the F-150 being fully boxed, when they dont even do that on the S.D.'s?". Now I am quite sure the frame channels are bigger and thicker, but whats up with that? I guess in the race to make your 1/2 ton pickup stronger than most old 1 tons, this is what you do. That is the most logical explanation I can come up with and I could only wonder what the next generation truck will bring.
I agree with krewat. The frames on the 150 are thinner that those on the 250s and up. By using the box design with the thinner metal, you get more strength. With the thickness of the larger truck frames, the box design isn't necessary.
I agree. Two different class trucks. I believe all commercial trucks and big rigs use a regular "C" channel for framing. Of course, thicker and wider respectively. What comes to my mind when you say boxed frame is unibody design. The box will from a design standpoint give more strength without having to beef up the steel being used. But it's also true that the "new" design gives them something to flaunt, hoping for more sales.