Notices
1997 - 2003 F150 1997-2003 F150, 1997-1999 F250LD, 7700 & 2004 F150 Heritage
Sponsored by:
Sponsored by: Auxito

EGR valve

Thread Tools
 
Search this Thread
 
Old Apr 11, 2007 | 12:31 AM
  #1  
mean green2's Avatar
mean green2
Thread Starter
|
Senior User
Joined: Dec 2003
Posts: 139
Likes: 0
From: Tomball Tx
EGR valve

On a 99 f-150 with a 4.6L i think i no where the egr valve is but not sure. Can someone tell me for sure where it is..... Thanks
 
Reply
Old Apr 11, 2007 | 06:01 AM
  #2  
ncranchero's Avatar
ncranchero
Postmaster
Joined: May 2003
Posts: 3,310
Likes: 9
From: E.Lincoln County, NC
Club FTE Silver Member

Left side, rear, on the intake manifold. Look for the metal "pipe" covered with insulation that attaches to it.
 
Reply
Old Apr 11, 2007 | 06:02 AM
  #3  
torkum's Avatar
torkum
Posting Guru
Joined: Dec 2005
Posts: 1,550
Likes: 6
From: Mount Juliet, TN
Take the plastic cover off the top of the engine and its the round saucer at the back on the driverside. What kind off problems are you having?
 
Reply
Old Apr 11, 2007 | 07:19 AM
  #4  
projectSHO89's Avatar
projectSHO89
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2004
Posts: 19,760
Likes: 1,079
From: St Louis
EGR valves seldom fail.

If AutoZone told you it was bad, start over with your diagnostics before you waste your time and money.

Steve
 
Reply
Old Apr 11, 2007 | 11:46 AM
  #5  
mean green2's Avatar
mean green2
Thread Starter
|
Senior User
Joined: Dec 2003
Posts: 139
Likes: 0
From: Tomball Tx
My girl friends truck is throwing a (p0401 i think) gas recirculation code at 121000 miles, so i figured i would pull it off and clean it and start there...
 

Last edited by mean green2; Apr 11, 2007 at 12:15 PM.
Reply
Old Apr 11, 2007 | 02:16 PM
  #6  
projectSHO89's Avatar
projectSHO89
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2004
Posts: 19,760
Likes: 1,079
From: St Louis
Most likely, it's either a bad DPFE sensor or clogged intake ports, or both.

Steve
 
Reply
Old Apr 17, 2007 | 11:54 AM
  #7  
mean green2's Avatar
mean green2
Thread Starter
|
Senior User
Joined: Dec 2003
Posts: 139
Likes: 0
From: Tomball Tx
I just wanted to say thanks for the help, i cleaned the egr valve and the ports and its running great now.
 
Reply
Old Apr 18, 2007 | 06:30 AM
  #8  
WebbySupercrew's Avatar
WebbySupercrew
Freshman User
Joined: Jul 2004
Posts: 49
Likes: 0
From: Rochester, MN
So I didn't read this post before going to Autozone and I replaced the old EGR valve with a new one. I then reset the idiot light (unhooked battery) and for half a day it stayed off then later that night it came back on. I just about punched the insterment panel. But I should have known since you all gave me fore warning.

So where do I go from here. Is there something to do with the DPFE? Do I need to through more carb cleaner in the EGR system?

Is there something, anything, to clear this out? Stinking AutoZone for making me do this. Just kidding it isn't neccasarily autozone's fault.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Apr 18, 2007 | 09:43 AM
  #9  
KingRanchMan02's Avatar
KingRanchMan02
Posting Guru
Joined: Oct 2005
Posts: 2,209
Likes: 1
From: Louisville, Kentucky
Club FTE Silver Member

Originally Posted by WebbySupercrew
So I didn't read this post before going to Autozone and I replaced the old EGR valve with a new one. I then reset the idiot light (unhooked battery) and for half a day it stayed off then later that night it came back on. I just about punched the insterment panel. But I should have known since you all gave me fore warning.

So where do I go from here. Is there something to do with the DPFE? Do I need to through more carb cleaner in the EGR system?

Is there something, anything, to clear this out? Stinking AutoZone for making me do this. Just kidding it isn't neccasarily autozone's fault.

What code do you have? Can't do anything but guess at your problem without it. Then you will be throwing more parts at it. Gets expensive.
 
Reply
Old Apr 18, 2007 | 10:45 AM
  #10  
mean green2's Avatar
mean green2
Thread Starter
|
Senior User
Joined: Dec 2003
Posts: 139
Likes: 0
From: Tomball Tx
Originally Posted by WebbySupercrew
So I didn't read this post before going to Autozone and I replaced the old EGR valve with a new one. I then reset the idiot light (unhooked battery) and for half a day it stayed off then later that night it came back on. I just about punched the insterment panel. But I should have known since you all gave me fore warning.

So where do I go from here. Is there something to do with the DPFE? Do I need to through more carb cleaner in the EGR system?

Is there something, anything, to clear this out? Stinking AutoZone for making me do this. Just kidding it isn't neccasarily autozone's fault.
If you have the same code i did getin your parts from autozone could be your problem....
 
Reply
Old Apr 18, 2007 | 10:58 AM
  #11  
projectSHO89's Avatar
projectSHO89
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2004
Posts: 19,760
Likes: 1,079
From: St Louis
Simple test: Unhook the vacuum line from the EGR valve and connect a short piece of hose to the EGR valve port. Run engine at an idle and suck on the vacuum line. If the EGR valve is functional AND the ports are clear (enough), the engine will stumble or even stall and your "Insufficient Flow" code is most likely due to the DPFE sensor. If it doesn't change, remove the throttle body and clean the EGR ports.

Ford's DPFE sensors from a couple of years ago were crap and failed enough to have gotten an extended warranty for certain years. Tech pubs simply told the tech to replace the sensor automatically in the event of certain codes, TEHN test for proper operation.

The new-style DPFE sensors from Ford are made of plastic and are much improved. I highly recommend using ONLY the new Ford design instead of an aftermarket device, at least until it is determined whose sensors Ford is buying as replacement parts. Once that happens, I'll add that brand to my recommended list.

Steve
 
Reply
Old Apr 18, 2007 | 11:05 AM
  #12  
rsylvstr's Avatar
rsylvstr
Cargo Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2006
Posts: 3,489
Likes: 45
From: Central NY
what's a DPFE and does my truck have one?
 
Reply
Old Apr 18, 2007 | 11:31 AM
  #13  
KingRanchMan02's Avatar
KingRanchMan02
Posting Guru
Joined: Oct 2005
Posts: 2,209
Likes: 1
From: Louisville, Kentucky
Club FTE Silver Member

DPFE is a Digital Pressure Feedback EGR sensor and yes your truck has one.
 
Reply
Old Apr 18, 2007 | 11:32 AM
  #14  
WebbySupercrew's Avatar
WebbySupercrew
Freshman User
Joined: Jul 2004
Posts: 49
Likes: 0
From: Rochester, MN
Thanks projectSHO89 and RanchMan for all your help so far.

I will try your trick of putting a hose on the EGR valve and sucking on it and see if that does what you explained it should do.


Originally Posted by KingRanchMan02
What code do you have? Can't do anything but guess at your problem without it. Then you will be throwing more parts at it. Gets expensive.
As for the spacific codes, I do not know since they at Auto Zone just said the read out was EGR Valve. I did see that on the computer too but didn't pay enought attention to the specific code numbers. Sorry!!! Lesson learned!
 

Last edited by WebbySupercrew; Apr 18, 2007 at 11:34 AM.
Reply
Old Apr 18, 2007 | 02:21 PM
  #15  
ncranchero's Avatar
ncranchero
Postmaster
Joined: May 2003
Posts: 3,310
Likes: 9
From: E.Lincoln County, NC
Club FTE Silver Member

Originally Posted by KingRanchMan02
DPFE is a Digital Pressure Feedback EGR sensor and yes your truck has one.
DPFE = Differential Pressure Feedback EGR Sensor,

 
Reply



All times are GMT -5. The time now is 12:30 AM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE