Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Running issues after straight piping...

Thread Tools
 
Search this Thread
 
Old Apr 8, 2007 | 10:06 PM
  #1  
LiftedBlackHD's Avatar
LiftedBlackHD
Thread Starter
|
Junior User
Joined: Jan 2007
Posts: 99
Likes: 0
Running issues after straight piping...

I had the cat and muffler removed and a 3.5" pipe welded in it's place onThursday. The truck ran fine the rest of the day (only drove around town) Friday I drove about 100 miles on a trip and just before I arrived I felt what I would describe as a "surge" on the freeway. (the truck suddenly powered up) Then when I got off the freeway I noticed it again a few times. I parked and shut the truck off to go in the store, came back out went to start it and it started and died twice. The 3rd time it was fine. The next morning the truck ran fine for the 100 mile trip back home.

Saturday It surged a couple times again and also did the start and die thing. Today I made a 500 mile trip and the "surging" continued on several occasions. At one point I stopped in traffic and the idle dropped down and I was afraid it was going to die.

To be more specific the "surge" felt like if you were to suddenly tap the go pedal for a second.

This truck has ran flawlessly until friday morning... Is it possible for the exhaust work to cause such an issue?

Could this be an EBP sensor?
 
Reply
Old Apr 8, 2007 | 10:52 PM
  #2  
mrxlh's Avatar
mrxlh
Postmaster
Joined: Apr 2004
Posts: 2,654
Likes: 0
From: Bossier City, LA
I have had mine straight piped for about 20k now and have had no symptoms. I would say you definatly have something going on, exhaust withstanding. What year, model, and flash version are you running, may make it easier for someone to help you.
 
Reply
Old Apr 8, 2007 | 10:57 PM
  #3  
LiftedBlackHD's Avatar
LiftedBlackHD
Thread Starter
|
Junior User
Joined: Jan 2007
Posts: 99
Likes: 0
Sorry I need to update my sig. It's an 04, 6.0 F250. Im not sure of what flash I'm running. I still have my tow/haul feature. I havent had the recent injector "buzz" flash performed. It ran perfectly up until this point...
 
Reply
Old Apr 8, 2007 | 11:06 PM
  #4  
Redrider910's Avatar
Redrider910
Freshman User
Joined: Jan 2007
Posts: 47
Likes: 0
My bet is a bad ICP sensor. My 04 did the same thing twice and it was that.
 
Reply
Old Apr 9, 2007 | 08:55 AM
  #5  
clintchuck's Avatar
clintchuck
New User
Joined: Jan 2007
Posts: 5
Likes: 0
Just changed out my ICP sensor, due to the same issues. Staright piped my 04 6.0 F350 for about 40,000km now. The surge came after they did the Injector Buzz flash, Took it back in and had it back in about hour. It was reading on the low end for voltage.
 
Reply
Old Apr 9, 2007 | 12:40 PM
  #6  
LiftedBlackHD's Avatar
LiftedBlackHD
Thread Starter
|
Junior User
Joined: Jan 2007
Posts: 99
Likes: 0
Thanks for the replies. I'll look into the ICP sensor...
 
Reply
Old Apr 9, 2007 | 05:08 PM
  #7  
fomoconut's Avatar
fomoconut
Senior User
Joined: Mar 2007
Posts: 127
Likes: 0
From: NE Ohio
Took my 04' in (2 weeks ago) (54k mi)for the exact symptoms. My EGR was unplugged but the dealer insisted it was still causing the problem. They also discovered my turbo was leaking oil internally. So they cleaned the EGR and replaced the turbo. Is the ICP sensor part of the turbo swap? They showed me the old turbo and the electronic sensors were still attatched. So the new turbo must of come w/ new sensors. Maybe that included the ICP. My truck has never ran as good as it runs now. Your problem might be the ICP the exhaust might just be coincidental. How many miles on your truck?
 
Reply
Old Apr 9, 2007 | 05:16 PM
  #8  
LiftedBlackHD's Avatar
LiftedBlackHD
Thread Starter
|
Junior User
Joined: Jan 2007
Posts: 99
Likes: 0
Originally Posted by clintchuck
Just changed out my ICP sensor, due to the same issues. Staright piped my 04 6.0 F350 for about 40,000km now. The surge came after they did the Injector Buzz flash, Took it back in and had it back in about hour. It was reading on the low end for voltage.
You took it to the dealer with the truck straight piped?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Apr 9, 2007 | 05:18 PM
  #9  
LiftedBlackHD's Avatar
LiftedBlackHD
Thread Starter
|
Junior User
Joined: Jan 2007
Posts: 99
Likes: 0
Originally Posted by fomoconut
Took my 04' in (2 weeks ago) (54k mi)for the exact symptoms. My EGR was unplugged but the dealer insisted it was still causing the problem. They also discovered my turbo was leaking oil internally. So they cleaned the EGR and replaced the turbo. Is the ICP sensor part of the turbo swap? They showed me the old turbo and the electronic sensors were still attatched. So the new turbo must of come w/ new sensors. Maybe that included the ICP. My truck has never ran as good as it runs now. Your problem might be the ICP the exhaust might just be coincidental. How many miles on your truck?
That's interesting that they insisted that the EGR was the problem despite being unplugged? Did they know you had it unplugged or did you plug it back in before you went in?

I've got about 55,000 miles on mine...
 
Reply
Old Apr 9, 2007 | 08:13 PM
  #10  
fomoconut's Avatar
fomoconut
Senior User
Joined: Mar 2007
Posts: 127
Likes: 0
From: NE Ohio
Originally Posted by LiftedBlackHD
That's interesting that they insisted that the EGR was the problem despite being unplugged? Did they know you had it unplugged or did you plug it back in before you went in?

I've got about 55,000 miles on mine...
I have a stock exhaust, for now. The dealer doesn't care about the exhaust, they will not do any warranty work if I "chip it". Yes I told them right from the get go that the EG (cough) R was unplugged. I stood next to the tech and my truck the whole time he tested it. It threw the EGR code....... he plugged it back in....... reset the test......... it threw a different EGR code. I kept saying the Egr problem should happen in and around idle not while I'm cruising at hiway speeds. The tech said the EGR was so clogged that it wasn't closing all the way. But I never ever saw smoke........ until he plugged the EGR back in. I still really feel like it was the ICP, it felt like (after the surge) the truck was shut off (at highway speeds) and sometimes at idle it would stall. Plus my boost guage never even flickered so it had nothing to do with air it had to be electronic IMO.
 
Reply
Old Apr 10, 2007 | 05:29 PM
  #11  
clintchuck's Avatar
clintchuck
New User
Joined: Jan 2007
Posts: 5
Likes: 0
Originally Posted by LiftedBlackHD
You took it to the dealer with the truck straight piped?

The mechanics are pretty good, they don't say much to the managment.
 
Reply
Old Apr 11, 2007 | 07:02 PM
  #12  
WishIhada7.3's Avatar
WishIhada7.3
Laughing Gas
Joined: Nov 2006
Posts: 909
Likes: 0
i took my truck into the dealer this week for the same problem they told me the surging was from the aftermarket exhaust.....which is a 4"mbrp TB so oasis said exactly one year ago the 18th of this month the icp sensor was replaced once under warrenty when the previos owner had it....so if it gets bad enough that it keeps surging on me or even dies i will replace the icp sensor my self as warrenty ran out today on it.....anyone done one where/how hard is it??? is it just a swap no calibration needed???
 
Reply
Old Apr 11, 2007 | 08:11 PM
  #13  
LiftedBlackHD's Avatar
LiftedBlackHD
Thread Starter
|
Junior User
Joined: Jan 2007
Posts: 99
Likes: 0
Miraculously the problem has seemed to have gone away... I plugged the egr back in. I then ran the truck up to normal operating temp, turned the key off then on for 5 seconds...twice. Then started it and let it idle for 5 minutes. ( I read about this procedure somewhere) The problem seems to have gone away and the CEL has gone off. I believe the problem had something to do with the EGR...
 
Reply
Old Apr 12, 2007 | 10:13 AM
  #14  
jimmy-six's Avatar
jimmy-six
Laughing Gas
Joined: Mar 2004
Posts: 1,019
Likes: 6
From: Fountain Valley
My 04's CEL will be on with anything I do with the EGR valve including plugging into an extra new EGR valve zip tied to the top of the engine. Coming up to time to clean it or just change it. No chip but Gibson exhaust.....Good Luck
 
Reply




All times are GMT -5. The time now is 10:13 AM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE