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Old Mar 14, 2007 | 07:27 AM
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Fuel pump keeps running

Sometimes when I turn the engine off (302 cid) on my 91 Bronco, the in-tank electric fuel pump continues to run. Right now I have the battery disconnected in order to shut the pump off. Sounds like a stuck relay somewhere to me but I have not been able to locate one. Any help would be GREATLY appreciated!
 
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Old Mar 14, 2007 | 11:26 AM
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also check your fuel pressure regulator. get a haynes manual to help pinpoint the fuel relay.
 
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Old Mar 14, 2007 | 04:14 PM
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I have the same problem with my '90 Bronco with the 5.8L. Could it be the fuel relay?
 
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Old Mar 14, 2007 | 04:16 PM
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I replaced the fuel pump relay, and still have the same problem.
 
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Old Mar 14, 2007 | 04:23 PM
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Follow Kemicalburns advice. That is why it is called a regulator.
 
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Old Mar 14, 2007 | 06:01 PM
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It's called a regulator because it regulates fuel pressure, not electrical current and my issue is electrical. I'll swap it out tomorrow and see if that helps.
 
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Old Mar 14, 2007 | 08:34 PM
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Fast Freddie - so far I've come up with changing the relay, the fuel pressure regulator and the inertia switch. The relay makes the most sense - somehow it seems to be hanging open and draining the battery, I know I'm stating the obvious here, sorry. My relays on my '90 are under the hood on the driver's side in a plastic bracket right behind the washer fluid reservoir. I have no idea if your set up is the same but I know that in some later models, relays have sometimes been tucked in behind trim by the passenger's feet. I've changed the relay on my truck, and I'm going to leave the battery connected to see if I've solved my problem and will let you know what happens. Hope some of this has helped.

Dan
 
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Old Mar 14, 2007 | 08:36 PM
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Fast Freddie - by the way, I posted our question at 2carpros.com that has been very helpful. The thread in in Ford repairs under FUEL PUMP DRAINING BATTERY.
 
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Old Mar 14, 2007 | 08:57 PM
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From: gulf coast
Thanks...

Dan (and others), thanks for your responses. The only thing that makes sense to me is a relay sticking closed after the control power (from the ignition switch) is removed. When I was trying to trouble shoot it the other day I thought I heard a click over by the drivers side fender well at the same time that the pump stopped running but I couldn't find a relay anywhere in that area. Maybe someone will come along that knows if/where this relay resides.
Thanks again and please let me know if you learn anything new...
 
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Old Mar 14, 2007 | 09:11 PM
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There's a good chance that the relay is on the driver's side. I didn't know where it was either, so I pulled the negative terminal off the battery, then kept touching it to the negative post (to make it click) and felt around on the driver's side rocker panel until I found the relay. You can hear it and feel it.

HOWEVER - After pulling the relay, I could still feel a different "click" on the EFI rails - which makes me wonder if the relay is the problem and if I'm going to need a jump in the morning. Also, the relay clicks on, the fuel pump runs, then the relay clicks off, the fuel pump stops. I hope I'm wrong, but I think the problem rests elsewhere. Either way, I'm our Guinea Pig tonight. Anybody in the metro NY area that can give me a jump in the morning?
 

Last edited by danfsmith; Mar 14, 2007 at 09:46 PM.
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Old Mar 15, 2007 | 11:31 AM
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if an injector is stuck open or the fuel pressure regulator is not functioning properly it will cause the pump to run. when you turn the key to the on position the pump should run for a few seconds to build pressure in the rail before the engine is started. if the pressure keeps bleeding off then the pump wouldnt know to shut off. if you pull the vacum line ontop of the fpr and gas is present the fpr would need replaced. Have you tried pulling codes as well. www.fordfuelinjection.com has instructions.

there are relays on the passenger side inner fender as well. either of you got a haynes manual
 
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Old Mar 15, 2007 | 06:40 PM
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Dead battery this morning, so the relay was not the problem. Tonight, I'm going to unplug the alternator and see what I get tomorrow morning. If we're not buried in snow tomorrow morning, I'll also check the fpr like you advised, kemicalburns. Thank you for your help.
 
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Old Mar 15, 2007 | 10:14 PM
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I believe if the FP Relay is not the problem it is likely the EEC Relay. Similar relay and probably in similar location on these trucks. This is from experience with Mustangs of similar years. Probably the other relay you heard clicking.

Adam
 
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Old Mar 16, 2007 | 11:51 AM
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dont bother unplugging the alt, it shouldnt affect anything. Your pump may also be on its way out as well if all the fuses/relays check out.
 
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Old Mar 16, 2007 | 12:26 PM
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go to www.fordcds.com and download the file for you year. It has all the electrical schematics and component locations laid out. I've found it pretty helpful. Or you can go to www.helminc.com and buy the Electrical & Vacuum Troubleshooting Manual for your year.
 
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