Notices
Explorer, Sport Trac, Mountaineer & Aviator 1991-1994, 1995-2001, 2002-2005, 2006-2010 Ford Explorer

cracked rotor

Thread Tools
 
Search this Thread
 
Old Feb 16, 2007 | 08:21 PM
  #1  
cajhicks's Avatar
cajhicks
Thread Starter
|
New User
Joined: Feb 2007
Posts: 22
Likes: 0
Question cracked rotor

I've fot a 94 explorer, 4wd, eddie bauer edition, whats the trick to getting the rotor off. It looks like I need to pull some stuff off before I can get to the barring and take it off. This is on the drivers front. Probably something simple but its got me stumped. Can anyone help please? THANKS
 
Reply
Old Feb 16, 2007 | 09:58 PM
  #2  
quicklook2's Avatar
quicklook2
Post Fiend
Joined: May 2004
Posts: 11,289
Likes: 6
From: Lakewood, Ohio
you need to take the caliper off first.

do you have manual or self locking hubs?

do you have a chiltons manual?

the more info you give the better the help.
 

Last edited by quicklook2; Feb 16, 2007 at 10:02 PM.
Reply
Old Feb 16, 2007 | 10:25 PM
  #3  
aquanaut20's Avatar
aquanaut20
Cargo Master
20 Year Member
Joined: Aug 2003
Posts: 3,263
Likes: 92
From: BC Canada
You have a one pc bearing/rotor assembly on that truck, remove the brake assembly and the hub. Remove the axle locking nuts and pull the rotor/bearing.
 
Reply
Old Feb 16, 2007 | 10:37 PM
  #4  
MazdaRangerGuyInSTL's Avatar
MazdaRangerGuyInSTL
Elder User
Joined: Sep 2006
Posts: 871
Likes: 0
Not on a '94... you have to disassemble the hub... you'll find a little C-Clip.. then a washer... then a plastic retainer spring piece.. then you have to pull the key out with a magnet and unthread the net... then the bearings/hub/seal/rotor all come off together.

Make sure you pile the parts in the order of removal and reinstall in the same order.

Good luck.
 
Reply
Old Feb 16, 2007 | 10:59 PM
  #5  
aquanaut20's Avatar
aquanaut20
Cargo Master
20 Year Member
Joined: Aug 2003
Posts: 3,263
Likes: 92
From: BC Canada
Originally Posted by MazdaRangerGuyInSTL
unthread the net... then the bearings/hub/seal/rotor all come off together.

Make sure you pile the parts in the order of removal and reinstall in the same order.

Good luck.


That is what I said, it is a "one piece rotor/bearing assembly" as opposed to the separate rotor that hangs on the wheel studs. Oh! Why do I even bother?
 

Last edited by aquanaut20; Feb 16, 2007 at 11:04 PM.
Reply
Old Feb 17, 2007 | 05:28 PM
  #6  
cajhicks's Avatar
cajhicks
Thread Starter
|
New User
Joined: Feb 2007
Posts: 22
Likes: 0
I can get the calipers off thats no big deal. It is a self locking hub. I just cant see how the stuff on the front part of the hub comes off but I can see the barring at the race. It would probably be a goodthing to have a chiltons book, I didnt even think of that this was my first thought. Thank you all for your input, it is much appreciated.
 
Reply
Old Feb 17, 2007 | 05:37 PM
  #7  
quicklook2's Avatar
quicklook2
Post Fiend
Joined: May 2004
Posts: 11,289
Likes: 6
From: Lakewood, Ohio
get the chiltons manual it has piictures and instructions on how to do this.
 
Reply
Old Feb 19, 2007 | 07:48 PM
  #8  
MazdaRangerGuyInSTL's Avatar
MazdaRangerGuyInSTL
Elder User
Joined: Sep 2006
Posts: 871
Likes: 0
Aquanut I won't even respond to that post.

Cajhicks - Click HERE (www.autoshopconnect.frih.net/94explhub.html) for instructions and some diagrams.

Enjoy
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old Feb 20, 2007 | 09:59 AM
  #9  
mikeinri's Avatar
mikeinri
Tuned
Joined: Nov 2006
Posts: 292
Likes: 0
Not sure if you've done this yet, but use some parts cleaner, toothbrush, etc. to get the old grease out of the way so you can find the parts shown in the diagram.

I've done this job a bunch of times, using the diagram in the Haynes / Chilton's manuals (like the link from MazdaGuy). If you do a google search for another Explorer forum, you might also find a "diary" including pictures of the whole process written by a user.

The only real pain is the retaining key. You can use a magnet or a dental pick, just keep in mind that if it's not moving freely, you're doing something wrong. It's either bound up with old grease, or bound up by the nut. If you turn the nut slightly, it should relieve the pressure so the key comes right out with a magnet.

You also need a really large, deep socket to seat the bearings when putting it back together. They sell these at NAPA, etc. They are specific to the year, and to automatic hubs (the correct ones for this vintage auto hubs DO NOT have teeth). I have also done this with just channel lock pliers, not the best but it works.

There are lots of threads on this subject. Lots of people also complain about getting the spring-loaded hub actuator back onto the spindle, but I just use brute force and patience, never had a problem.

Another key tip: clean the inside of your auto hubs thoroughly before you start the brake job, fill them with ATF, and let them soak while you do the brakes, bearings, etc. Drain them as much as possible just before reinstalling, do not add grease to the spindle, etc. Grease (and the dirt it collects) is the enemy of properly operating auto hubs on these trucks.

When in doubt, do more searches. There's TONS of info online on this job.

Good luck, keep us posted!

Mike
 
Reply
Old Feb 20, 2007 | 04:32 PM
  #10  
cajhicks's Avatar
cajhicks
Thread Starter
|
New User
Joined: Feb 2007
Posts: 22
Likes: 0
Hey thanks for all your help. This has all been some real good help. As soon as my sons schedule and mine fit together we will tear into it and post our results. Hopefully this weekend.

John
 
Reply




All times are GMT -5. The time now is 03:28 AM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE