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Side Door Rail Broken

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Old Jan 22, 2007 | 03:23 PM
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Heavenword1
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Question Side Door Rail Broken

The side door on my 97 shorty isn't closing at the rear of the door. The front of the door seems to close fine. I looked at the rail / track for the rollers at the rear of the door, and the rail broke off near the flange at the end of that rail. I tried pounding the rail in, but it just sprung back out. Looks to me like I need a whole new rail. Two questions:
1. Where is the best place to get such a rail? I'd prefer a new one, I think, if it is going to be as much trouble as I think it is to replace it. (See question 2.)
2. It looks like there are several smooth, round, black, "rivet-like" things that hold the rail onto the van. I assume I will need to tear out the interior panels on that side of the van, and I hope I will find screws or bolts that screw into the back of those rivet like things. Is this correct?
Anything else I should know before I dive in?
 
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Old Jan 22, 2007 | 04:34 PM
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Don't get a new rail. Just drill a hole through the rail right near the end where the flange broke off, and use a small bolt and nut. I used one of those remote pickup tools to hold the nut on the inside while I screwed the bolt through, and it has held up for quite some time now. I can't even remember how many years it's been.
 
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Old Jan 22, 2007 | 05:12 PM
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I tried the drill method, and it didn't last for long. I ended up going to the junkyard and getting one there. Also, you can figure out how it attaches when you remove the old one at the boneyard. Now it works fine.
 
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Old Jan 22, 2007 | 09:32 PM
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I'm not sure I know what a remote pickup tool is.
If I get one from a junkyard, do I need to pull the interior panels
to remove it?
 
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Old Jan 23, 2007 | 05:30 AM
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AeroPA
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From: Northern PA
Originally Posted by Heavenword1
I'm not sure I know what a remote pickup tool is.
I probably should have called it a flexible pickup tool.


http://buy1.snapon.com/catalog/item.asp?P65=&tool=all&item_ID=73738&group_ID=1273 &store=snapon-store&dir=catalog
 
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Old Jan 23, 2007 | 08:45 AM
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OK, now I know what you mean. I even have one.
So did you take off the interior panel to use that tool to hold the nut?
 
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Old Jan 23, 2007 | 04:05 PM
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Question

FYI, the local dealer (stealer?) wants $109 for that track.

Any of the FTE sponsors sell it for less?
 
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Old Jan 23, 2007 | 04:17 PM
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Yes, you'll need to pull the interior panel, but it is not as hard as it seems. Like I said, you can see how it attaches/removes when you go to the junkyard. Where I go it is 'u pull it'. I think I paid $10 for it, and that included the lock mechinism.
 
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