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Hi guys long time reader first time to post. I have a 94 F-250 4x4 with a 7.3 IDI Turbo. I just installed a 3" exhaust system and the 3" ats downpipe and flange. By the way that is a "FUN" job. I would now like to install a better intake system. I've seen the pictures that some of you have posted. What do I need to do to complete this. It looks like the radiator bracket is in the way. Is there a way around this or must i fab a new bracket? thanks for the help
I have a 91 f250 idi with an after market turbo.I ran a 3 1/2in aluminum tube from the turbo to the same spot.right between the battery and radiator.yes thats a small space.so go get your self a K&N cone type filter that fits your tubeing.and make a mount that bolts to radiator brace.I'll try to put some pics of mine up soon.hay all you gotta do is use your head wisley and you can make anything work.A good fabricator can do anything and make it work.
To get ram air I removed the drivers side radiator bracket and trimmed the flange off the radiator with a cut off wheel.
Then I fabricated a new bracket that comes down from the top of the radiator shell to the radiator.
Used scrap furnace plenum metal to make my scoop.
Works great and supplies positive pressure cool air to the turbo.
Id like to try ram air. But I fail to see the benefit of it unless you are moving at a good rate of speed. If I am about to take off with 12,000 lbs on my trailer from a stand still, ram air wont do much to get it going. I guess it would be nice if you are cruising the highway with a load, it would push air in.
When I was still NA I had no trouble getting rolling with a heavy load.
Where I had trouble was maintaining speed once I was out on the hills on the highway.
Not sure exactly how the 88 model air intake ran or how big it was.
I can tell you what I ran for my ram air is about 6 times bigger than what Ford used.
So it draws in air much easier even at low RPM than the Ford intake did.
To get ram air I removed the drivers side radiator bracket and trimmed the flange off the radiator with a cut off wheel.
Then I fabricated a new bracket that comes down from the top of the radiator shell to the radiator.
Used scrap furnace plenum metal to make my scoop.
Works great and supplies positive pressure cool air to the turbo.
I did exactly the same as Dave S only with some slight changes. I tacked together a 6x12 sheetmetal box, then took a rectangular gas funnel the same size and cut the nozzle to 4" and attached it to the box so I would have a smooth transition for the air. Instead of using furnace plenim, I used 4" PVC up to within 12" of the K&N filter then flex tube for the connection. I then coated the PVC pipe with a water base undercoater/insulater in spray form. It came out super and YES I can feel the difference. Thanks Dave for the help on figuring how much air I would "ram"
I have a 7.3 factory turbo as well and I used a Dremel tool to cut away part of the radiator support (Best I remember I got a 4"X7" opening). Then ran a 4" Aluminum dryer tube (one of the rigid ones) from the factory air box to the outside. I also replaced the factory filter with a high flow filter from AFE. It is the only mod I have done to my truck so far and it made a noticable difference.
The furnace plenum I was talking about was 30" square 16 ga. galvanized sheets.
I cut and fabricated all of my scoop out of flat stock, but I used to fabricate HVAC duct work, so I have a lot of sheet metal tools.
I also fabricated the rectangular to round transition out of flat stock.
The only pieces I bought were a 6" round duct, a 6x4 reducer and a 4" adjustable single wall elbow.
Here's what I did with mine - though it wouldn't work on your '94 because your marker lights and grille are different.
There are more pictures in my gallery if you're interested. I didn't have to do any tin-bending either - used off-the-shelf stuff from Home Depot. Does your 94 have the openings in the bumper? If so, those would work really well as locations for ram-air scoops.
As for benefit, like Dave said, just having a bigger pipe than the stock one reduces restriction - even at idle. With my dual scoops, I'd bet I'm seeing positive air pressure in the air cleaner (as opposed to vacuum) at anything over about 30 mph. More air in and/or less restriction for the incoming air flow makes a difference......
I also believe that Dave Sponaugle once had an idea for an intake system that would run from the bed of the truck... http://rides.webshots.com/album/547435398oGhFAO
Seems like someone had a similar idea Dave
HAHA, I figured it might get some attention by you ATS guys out there! Just flip through the pics in the gallery I posted, its pretty step by step kinda stuff. The guy who came up with that setup used most of the stock parts with minor modification (except for the PSD filter) which is a good deal in my opinion