Notices
Pre-Power Stroke Diesel (7.3L IDI & 6.9L) Diesel Topics Only

Ram Air system

Thread Tools
 
Search this Thread
 
Old Jan 19, 2007 | 10:45 AM
  #1  
plbolton's Avatar
plbolton
Thread Starter
|
Freshman User
Joined: May 2006
Posts: 35
Likes: 0
Ram Air system

Hi guys long time reader first time to post. I have a 94 F-250 4x4 with a 7.3 IDI Turbo. I just installed a 3" exhaust system and the 3" ats downpipe and flange. By the way that is a "FUN" job. I would now like to install a better intake system. I've seen the pictures that some of you have posted. What do I need to do to complete this. It looks like the radiator bracket is in the way. Is there a way around this or must i fab a new bracket? thanks for the help
 
Reply
Old Jan 19, 2007 | 01:04 PM
  #2  
bc6.9's Avatar
bc6.9
Elder User
Joined: Sep 2006
Posts: 588
Likes: 0
I belive Dave S. has some info in his gallery.
 
Reply
Old Jan 20, 2007 | 02:49 PM
  #3  
plbolton's Avatar
plbolton
Thread Starter
|
Freshman User
Joined: May 2006
Posts: 35
Likes: 0
Anybody

You guys have anything on this?? Thanks
 
Reply
Old Jan 20, 2007 | 03:17 PM
  #4  
whitefordaward's Avatar
whitefordaward
Senior User
Joined: Jan 2007
Posts: 175
Likes: 0
I have a 91 f250 idi with an after market turbo.I ran a 3 1/2in aluminum tube from the turbo to the same spot.right between the battery and radiator.yes thats a small space.so go get your self a K&N cone type filter that fits your tubeing.and make a mount that bolts to radiator brace.I'll try to put some pics of mine up soon.hay all you gotta do is use your head wisley and you can make anything work.A good fabricator can do anything and make it work.
 
Reply
Old Jan 20, 2007 | 05:44 PM
  #5  
Dave Sponaugle's Avatar
Dave Sponaugle
Post Fiend
Joined: Nov 2003
Posts: 21,285
Likes: 15
From: Nutter Fort, WV
Club FTE Silver Member

To get ram air I removed the drivers side radiator bracket and trimmed the flange off the radiator with a cut off wheel.
Then I fabricated a new bracket that comes down from the top of the radiator shell to the radiator.

Used scrap furnace plenum metal to make my scoop.
Works great and supplies positive pressure cool air to the turbo.
 
Reply
Old Jan 20, 2007 | 07:19 PM
  #6  
davelong667's Avatar
davelong667
Senior User
Joined: Feb 2004
Posts: 152
Likes: 0
From: Halstead, KS
Id like to try ram air. But I fail to see the benefit of it unless you are moving at a good rate of speed. If I am about to take off with 12,000 lbs on my trailer from a stand still, ram air wont do much to get it going. I guess it would be nice if you are cruising the highway with a load, it would push air in.
 
Reply
Old Jan 20, 2007 | 08:24 PM
  #7  
Dave Sponaugle's Avatar
Dave Sponaugle
Post Fiend
Joined: Nov 2003
Posts: 21,285
Likes: 15
From: Nutter Fort, WV
Club FTE Silver Member

When I was still NA I had no trouble getting rolling with a heavy load.
Where I had trouble was maintaining speed once I was out on the hills on the highway.

Not sure exactly how the 88 model air intake ran or how big it was.
I can tell you what I ran for my ram air is about 6 times bigger than what Ford used.
So it draws in air much easier even at low RPM than the Ford intake did.
 
Reply
Old Jan 21, 2007 | 11:54 AM
  #8  
Tom D's Avatar
Tom D
Elder User
Joined: Jul 2006
Posts: 621
Likes: 1
From: Near the ocean
Ram air system

Originally Posted by Dave Sponaugle
To get ram air I removed the drivers side radiator bracket and trimmed the flange off the radiator with a cut off wheel.
Then I fabricated a new bracket that comes down from the top of the radiator shell to the radiator.

Used scrap furnace plenum metal to make my scoop.
Works great and supplies positive pressure cool air to the turbo.
I did exactly the same as Dave S only with some slight changes. I tacked together a 6x12 sheetmetal box, then took a rectangular gas funnel the same size and cut the nozzle to 4" and attached it to the box so I would have a smooth transition for the air. Instead of using furnace plenim, I used 4" PVC up to within 12" of the K&N filter then flex tube for the connection. I then coated the PVC pipe with a water base undercoater/insulater in spray form. It came out super and YES I can feel the difference. Thanks Dave for the help on figuring how much air I would "ram"
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Jan 21, 2007 | 12:37 PM
  #9  
gumboluvr's Avatar
gumboluvr
Senior User
Joined: Apr 2006
Posts: 280
Likes: 0
From: Everywhere, USA
I have a 7.3 factory turbo as well and I used a Dremel tool to cut away part of the radiator support (Best I remember I got a 4"X7" opening). Then ran a 4" Aluminum dryer tube (one of the rigid ones) from the factory air box to the outside. I also replaced the factory filter with a high flow filter from AFE. It is the only mod I have done to my truck so far and it made a noticable difference.
 
Reply
Old Jan 22, 2007 | 05:55 PM
  #10  
Dave Sponaugle's Avatar
Dave Sponaugle
Post Fiend
Joined: Nov 2003
Posts: 21,285
Likes: 15
From: Nutter Fort, WV
Club FTE Silver Member

The furnace plenum I was talking about was 30" square 16 ga. galvanized sheets.
I cut and fabricated all of my scoop out of flat stock, but I used to fabricate HVAC duct work, so I have a lot of sheet metal tools.
I also fabricated the rectangular to round transition out of flat stock.

The only pieces I bought were a 6" round duct, a 6x4 reducer and a 4" adjustable single wall elbow.
 
Reply
Old Jan 22, 2007 | 06:08 PM
  #11  
CheaperJeeper's Avatar
CheaperJeeper
Posting Guru
Joined: Aug 2006
Posts: 2,175
Likes: 0
From: Kent WA
Here's what I did with mine - though it wouldn't work on your '94 because your marker lights and grille are different.



There are more pictures in my gallery if you're interested. I didn't have to do any tin-bending either - used off-the-shelf stuff from Home Depot. Does your 94 have the openings in the bumper? If so, those would work really well as locations for ram-air scoops.

As for benefit, like Dave said, just having a bigger pipe than the stock one reduces restriction - even at idle. With my dual scoops, I'd bet I'm seeing positive air pressure in the air cleaner (as opposed to vacuum) at anything over about 30 mph. More air in and/or less restriction for the incoming air flow makes a difference......
 
Reply
Old Jan 22, 2007 | 06:17 PM
  #12  
Dave7.3's Avatar
Dave7.3
Elder User
Joined: Apr 2006
Posts: 894
Likes: 0
From: South Dakota
I also believe that Dave Sponaugle once had an idea for an intake system that would run from the bed of the truck...
http://rides.webshots.com/album/547435398oGhFAO
Seems like someone had a similar idea Dave
 
Reply
Old Jan 22, 2007 | 06:23 PM
  #13  
Dave7.3's Avatar
Dave7.3
Elder User
Joined: Apr 2006
Posts: 894
Likes: 0
From: South Dakota
One more thing, if you happen to have an ATS turbo system, I found another custom setup that you might like as well:

http://new.photos.yahoo.com/cbinoeder@sbcglobal.net/album/576460762349962131

Looks like a pretty neat setup to replace your original ATS intake
 
Reply
Old Jan 22, 2007 | 07:15 PM
  #14  
whitefordaward's Avatar
whitefordaward
Senior User
Joined: Jan 2007
Posts: 175
Likes: 0
TELL ME! I have 2 ats set ups.
 
Reply
Old Jan 22, 2007 | 08:23 PM
  #15  
Dave7.3's Avatar
Dave7.3
Elder User
Joined: Apr 2006
Posts: 894
Likes: 0
From: South Dakota
Originally Posted by whitefordaward
TELL ME! I have 2 ats set ups.
HAHA, I figured it might get some attention by you ATS guys out there! Just flip through the pics in the gallery I posted, its pretty step by step kinda stuff. The guy who came up with that setup used most of the stock parts with minor modification (except for the PSD filter) which is a good deal in my opinion
 
Reply



All times are GMT -5. The time now is 02:46 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE