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Guess I'll just upgrade all the wiring to thicker wires then. Was thinking about doing that anyway but just have so many things to do to the truck and so many parts laying around that need to go on. Do you think 4 gauge wire is good enough. I am good friends with a local stereo shop owner so i can get wire for cheap. Thanks
That would be an excellent source of materials. Try and get some of thier top of the line connectors as well. I use the brass connectors from Interstate battery. Crimp, solder, and then protect with this specialized heat shrink that has a glue coating on the inside of the tube so that when you heat it up to shrink it, it will completely seal up the connection from the elements. All available from Interstate battery. The hardware vendor is due in next week and I'll try and get some part numbers from him.
Your stereo shop owner will have access to that sort of thing as well.
One thing, make note of your volt guage behavior before and after you do the job, especially with all the accessories on and the glow plugs still on. I think you'll like the results.
My electrician buddy, Steve gave me some 6awg wire to hook up my power inverter. He was firm that he needed the leftover wire back... at this rate, there's not gonna be any left!
....and then protect with this specialized heat shrink that has a glue coating on the inside of the tube so that when you heat it up to shrink it, it will completely seal up the connection from the elements.
That is referred to as "self-potting" heat shrink, for you guys looking around to find it.
It will help keep moisture and battery acid away from the solder joints.
My local stereo shop has an interstate guy some once a week. They don't carry the "self potting" heat shrink so if you do get the part numbers please post them so i can just have them get it from the interstate guy. The parts just keep adding up, the second bedroom in our apartment is just full of truck parts waiting to be installed if i ever get the time! I try to do a little install whenever i have some free time but the fiance says i spend more time with the truck then her.
Update to this thread.
I'm still waiting for the sales rep to stop by. I haven't forgotten that I need to get some part numbers for you all.
When I get them, I will post them here.
Guys, turned out I just needed to rough up the terminals. Even though they didn't look like they needed cleaning, after I took the wire brush to them the truck has been starting fine. Nice to keep that money in my pocket. Thanks for the help!
Lets see if I understand what you are suggesting to do to get maximum output from the alternator.
Add wiring from the battery (+ and -) on the driver's side to the voltage regulator's "sence" terminal and alternator frame using No. 2 or 4 wire.
I have a 1999 SD, PS with one alternator and my voltage to either the ScanGauge or a voltmeter usually shows 14.2 or 14.3 Volts. Most other trucks or cars I have owned usually show 14.6 to 14.8 volts as a standard output even under most power loads. BUT under heavy power loads (Max fan, Max AC, Power to 5th wheel trailer, etc., etc.) voltage can drop as low as 13.5 to 13.7 and for a short time I have seen it go to 13.2 on my SD
I do not know the output amps of the alternator and it is to D---- cold out (-5 plus wind at 20 MPH) to go check it.
The truck has 196K miles on it and I just replaced both batteries, (4 years old with about 90K miles). They where not dead but the battery undertaker was standing by my truck everyday smiling.
If I have understood the update to the wiring do you think this will improve the voltage output under those heavy electrical loads I see in the summer while pulling my RV?
If I have understood the update to the wiring do you think this will improve the voltage output under those heavy electrical loads I see in the summer while pulling my RV?
Thanks,
Ron
Yes. I cannot tell you how many times I have upgraded wiring harness's and the charge system is improved just by doing that.
Thanks, I will do an upgrade as soon as it warms up a little. 0 outside with 25 to 30 MPH wind. It is a heat wave inside the garage at a +10 with no heater to warm it up.
FYI New way to get rid of raccoons. Have them bit into the power cord to your outside hottub. Kills them real fast. But ice does form very fast in the hottub at temps from -10 to +10 with winds out of the north. Worked outside last night for 3 hours to heat the tub up and get the frozen bandit out of there.