Notices
1997 - 2006 Expedition & Navigator 1997 - 2002 and 2003 - 2006 Ford Expedition and Lincoln Navigator Discussion

A4WD Issues

Thread Tools
 
Search this Thread
 
Old Jan 5, 2007 | 11:22 AM
  #1  
topfisherman's Avatar
topfisherman
Thread Starter
|
Senior User
Joined: Mar 2003
Posts: 318
Likes: 0
From: Wisconsin
A4WD Issues

I just got done replacing the transfer case on my Dad's 2000 Expy because it was stuck in 4Hi. After it was done, I took it on a short drive around town and everything seemed ok, it drove fine and the 4WD finally worked. The problem is as soon as I took it on the highway there was a shudder that felt like the truck was trying to shift into 4WD. I pulled the fuse for the A4WD and took it on the highway again and there was no more shudder. Any ideas? Could one of the sensors for the A4WD be messed up? Is there anyway to test them? Or could the control unit have problems?
 
Reply
Old Jan 6, 2007 | 12:08 PM
  #2  
ToolTime's Avatar
ToolTime
Senior User
Joined: Jun 2003
Posts: 292
Likes: 0
From: Las Vegas
T-Case shift motor, or one of two wheel speed sensors located in the t-case. I'm probably preaching to the choir here, but make sure the tire sizes are the same all around, and air pressures are within a few pounds of one another.
 
Reply
Old Jan 6, 2007 | 06:58 PM
  #3  
topfisherman's Avatar
topfisherman
Thread Starter
|
Senior User
Joined: Mar 2003
Posts: 318
Likes: 0
From: Wisconsin
Originally Posted by ToolTime
but make sure the tire sizes are the same all around, and air pressures are within a few pounds of one another.
See, now how close do those have to be? The truck needed two of the tires replaced because of a flat, so now the front tires are brand new and the rears have 75% of the tread gone.
 
Reply
Old Jan 6, 2007 | 07:25 PM
  #4  
EagleDakota's Avatar
EagleDakota
Senior User
Joined: May 2004
Posts: 236
Likes: 0
From: Ottawa, Ontario, Canada
I had the famous "rumble" when turning from a stop. tried everything. The tires had been on the truck and not properly rotatedm even though there was lots of tread left. When I replaced the tires, the problem went away and has not come back in 20,000 km. When replacing tires on a 4x4 I have been told that it is best to replace all at once. It is all about rotation speed and I would say that if you are looking at 2 old tires with 75 % tread gone and two new tires, you are going to experience some complaints from the system.
 
Reply
Old Jan 7, 2007 | 10:14 AM
  #5  
ToolTime's Avatar
ToolTime
Senior User
Joined: Jun 2003
Posts: 292
Likes: 0
From: Las Vegas
I'm not sure, but I would guess it is close regarding the new tires and the old ones. Did you replace your speed sensors when you rebuilt the case? Just thought of something; try airing down the newer tires a bit, like tricking the system into thinking all tires are the same, and see if things change. Keep us posted!
 
Reply
Old Jan 10, 2007 | 01:41 PM
  #6  
zmock8's Avatar
zmock8
Junior User
Joined: Dec 2006
Posts: 87
Likes: 0
I am having a similar problem. When the tires spin out in A4WD and then tries to engage 4WD, it then proceeds with a clunking sound that is trying to engage and disengage the 4WD. I just dropped the rig off at Ford and the tech said his first thought is a spring in the transfer case, but I will know more in a few hours.
 
Reply
Old Jan 10, 2007 | 05:32 PM
  #7  
topfisherman's Avatar
topfisherman
Thread Starter
|
Senior User
Joined: Mar 2003
Posts: 318
Likes: 0
From: Wisconsin
Originally Posted by ToolTime
Did you replace your speed sensors when you rebuilt the case? Just thought of something; try airing down the newer tires a bit, like tricking the system into thinking all tires are the same, and see if things change. Keep us posted!
No, we didn't replace the sensors because we just picked up a used case from a 2002 Expy and threw it in. I'll have to try airing down the tires and see what happens. It would be amazing to me if that would fix it because I couldn't believe the system could be that sensitive.

When the tires spin out in A4WD and then tries to engage 4WD, it then proceeds with a clunking sound that is trying to engage and disengage the 4WD.
I'm really starting to hate the A4WD on these trucks.
 
Reply
Old Jan 11, 2007 | 08:14 AM
  #8  
zmock8's Avatar
zmock8
Junior User
Joined: Dec 2006
Posts: 87
Likes: 0
I got the rig back and they said that the tires were so off from not being rotated that it was creating the 4WD to engage and disengage and that new tires were the problem. I am putting on new tires today and I will let you know what I find out.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Jan 11, 2007 | 08:19 AM
  #9  
MisterCMK's Avatar
MisterCMK
Fleet Owner
20 Year Member
Photogenic
Photoriffic
Liked
Joined: Mar 2003
Posts: 24,724
Likes: 74
From: Blue Hill Township
I could believe that the 2 new tires are the problem. With these trucks, you need to replace all 4 tires rather than just 2 at a time like some other vehicles.
 
Reply
Old Jan 12, 2007 | 06:00 PM
  #10  
topfisherman's Avatar
topfisherman
Thread Starter
|
Senior User
Joined: Mar 2003
Posts: 318
Likes: 0
From: Wisconsin
Originally Posted by zmock8
I am putting on new tires today and I will let you know what I find out.
Please.
 
Reply
Old Jan 14, 2007 | 09:19 PM
  #11  
rockstate45's Avatar
rockstate45
Posting Guru
Joined: Mar 2006
Posts: 1,051
Likes: 0
Originally Posted by zmock8
I am having a similar problem. When the tires spin out in A4WD and then tries to engage 4WD, it then proceeds with a clunking sound that is trying to engage and disengage the 4WD. I just dropped the rig off at Ford and the tech said his first thought is a spring in the transfer case, but I will know more in a few hours.
zmock8, first off, what year is your Expy? Over here in the midwest, it's snowing quite a bit and I have to put mine into A4WD to get around. I drive a '98 and I've noticed for quite some time, that when I put mine into A4WD, dry pavement or not, whenever I accelerate at anything more than a leasurely gallop the transfer case seems to "jerk" the car along. Quite annoying after a while but I've never had any problems getting out of 4wd. My brother did have a problem once getting out of 4LO but probably because of his stupidity.

Anyway, do any of you guys have ideas as to what could be wrong? From my experiences, it has no effect on how well the A4WD works, which is pretty solid. Can't beat doing some A4WD donuts though

Thanks again,
-rockstate
 
Reply
Old Jan 15, 2007 | 10:58 AM
  #12  
zmock8's Avatar
zmock8
Junior User
Joined: Dec 2006
Posts: 87
Likes: 0
Well, the tires took care of the problem. Now when it slips in gravel or anything and then right back on to dry pavement, it doesn't continue making the clunking sound going in and out of 4WD. It just goes in and then comes out like it should. I guess the tires were the trick!!!!!!!!
 
Reply
Old Jan 15, 2007 | 04:11 PM
  #13  
topfisherman's Avatar
topfisherman
Thread Starter
|
Senior User
Joined: Mar 2003
Posts: 318
Likes: 0
From: Wisconsin
Originally Posted by zmock8
Well, the tires took care of the problem. Now when it slips in gravel or anything and then right back on to dry pavement, it doesn't continue making the clunking sound going in and out of 4WD. It just goes in and then comes out like it should. I guess the tires were the trick!!!!!!!!
Hmmm... Looks like I might have to replace the other two tires so they are all new, even though I really don't want to.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
lud04X
Explorer, Sport Trac, Mountaineer & Aviator
4
Mar 12, 2020 12:09 PM
biglsells
1999 - 2016 Super Duty
5
Oct 25, 2016 07:05 PM
NunchuckNorris
Clutch, Transmission, Differential, Axle & Transfer Case
3
Sep 7, 2015 07:03 PM
poobah47
2004 - 2008 F150
5
Jan 11, 2014 08:34 PM
davisenvy
1997 - 2006 Expedition & Navigator
24
Nov 11, 2005 08:57 AM




All times are GMT -5. The time now is 03:51 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE