Notices
1999 - 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with diesel V8 and gas V8 and V10 engines
Sponsored by:
Sponsored by: Real Truck

alternator problems

Thread Tools
 
Search this Thread
 
Old Nov 16, 2006 | 03:05 PM
  #1  
rustyoilpan's Avatar
rustyoilpan
Thread Starter
|
New User
Joined: Jul 2006
Posts: 20
Likes: 0
Unhappy alternator problems

Is there anything in the charging circuit that would fry an alternator if it went bad. I have a 02 F250SD 7.3L that the batteries would not hold a charge (I thought being 5 years old) so I replaced with Optima's. To make a long story short the alt was only putting out 3v so the idiot light never went on. why? so I replaced new alt had 14v lasted 3 days then the idiot light goes on. so I test the voltage at the cable on the alt with the charging cable to the bat disconected or I would have 12v there no mater what. .25v is what I show with the newest one it was .5v but the idiot light is off. what should I be reading? and is there something else in the charging circuit that could be bad?
Thanks in advance for your response.
 
Reply
Old Nov 16, 2006 | 05:25 PM
  #2  
rwilimo's Avatar
rwilimo
Fleet Mechanic
Joined: Aug 2005
Posts: 1,339
Likes: 5
From: NJ
You post is really hard to follow, if you reply with some more info maybe someone can help.
 
Reply
Old Nov 16, 2006 | 10:36 PM
  #3  
AerostarTrailHiker's Avatar
AerostarTrailHiker
Senior User
20 Year Member
Joined: Jul 2004
Posts: 425
Likes: 8
From: Park Ridge, Illinois
It is very possible that the replacement alternator you got was bad. That is what happened with the last one I replaced in my old Aerostar. Took me a couple days to believe and verify that the new altenantor went bad. The next replacement lasted until I traded the van in.....
 
Reply
Old Nov 17, 2006 | 08:47 AM
  #4  
BareBones's Avatar
BareBones
Posting Guru
Joined: Mar 2005
Posts: 2,060
Likes: 7
From: Burnsville, MN
You asked if something could fry an alternator, and the easy answer is a short or other low resistance path to ground. However, it sounds like you ran for three days with your new batteries just fine, though of course they were never being recharged by the alternator, which suggests the problem is in the alternator (or its field coil).

You can't generally put a meter on an alternator by itself and declare it good or bad. If the field coil isn't energized, by design it won't put much out. However, when connected to new batteries, and with the engine running, if you don't get a 14v output, you have an alternator problem. Take it back and ask them to test it.
 
Reply
Old Nov 17, 2006 | 08:57 AM
  #5  
rustyoilpan's Avatar
rustyoilpan
Thread Starter
|
New User
Joined: Jul 2006
Posts: 20
Likes: 0
Question

Here is my ? What should you read in voltage at the alternator cable post. Should you test it with the cable connected? If the cable is connected I test 12v there with the engine not running. And being there are 2 batteries it looks like the cable leads to some solenoids on top of the engine what are they?

Thanks
 

Last edited by rustyoilpan; Nov 17, 2006 at 09:06 AM. Reason: spelling
Reply
Old Nov 17, 2006 | 09:05 AM
  #6  
rustyoilpan's Avatar
rustyoilpan
Thread Starter
|
New User
Joined: Jul 2006
Posts: 20
Likes: 0
Question

So test with cable connected and you should get 14v if good. The voltage regulalor on the alternator will not put out any voltage to the circuit if the cable is disconnected?

Thanks
 
Reply
Old Nov 17, 2006 | 09:12 AM
  #7  
rwilimo's Avatar
rwilimo
Fleet Mechanic
Joined: Aug 2005
Posts: 1,339
Likes: 5
From: NJ
The alternator main post should read battery voltage with the engine off and 13-14v when running. All test's should be made with the cable connected. As far as I have seen the 2 battery's should be wired together, as for the solenoid's they must be a diesel thing, not related to the charging system.

What kind of alternator are you using, new, rebuilt, oem, aftermarket?
 
Reply
Old Nov 17, 2006 | 11:39 AM
  #8  
rustyoilpan's Avatar
rustyoilpan
Thread Starter
|
New User
Joined: Jul 2006
Posts: 20
Likes: 0
Thank you for your reply.

Its a Napa rebuilt.
The first Rebuilt (that failed) unit was showing 14v output before I instaled the cable to the batteries. Thats what confused me when the replacement only showed about .5v. So a good alternator (or good voltage regulator on the alternator) will not show voltage when the cable is disconnected. It must work like a floating charger.
Thanks again for everyone's reply.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Nov 17, 2006 | 01:26 PM
  #9  
krewat's Avatar
krewat
FTE Leadership Emeritus
Joined: Jul 2002
Posts: 42,561
Likes: 420
From: Long Island USA
Club FTE Gold Member
Never disconnect the alternator from the battery. I don't know about the Ford regulator used in this particular alternator, but you can fry 'em on other vehicles.

The regulator sees the disconnected cable as a dead battery and tries to shove as much current (voltage) at it as possible. Some regulators don't like that very much
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Slankky
6.0L Power Stroke Diesel
29
Aug 19, 2012 02:02 PM
MONAVIERONJON
1994.5 - 1997 7.3L Power Stroke Diesel
1
Sep 2, 2010 07:59 PM
slaviers
1999 - 2016 Super Duty
3
Oct 23, 2008 08:19 AM
kawa
1994.5 - 1997 7.3L Power Stroke Diesel
25
Sep 3, 2007 08:59 AM
jxer00
Small Block V8 (221, 260, 289, 5.0/302, 5.8/351W)
3
Sep 28, 2005 10:04 AM




All times are GMT -5. The time now is 09:16 AM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE