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erratic gas guage

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Old Oct 16, 2006 | 10:52 AM
  #1  
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erratic gas guage

92' F250 w/ dual tanks. Guage with selector on rear tank is fine.
Recently started having problems when tank selector is switched to front.
...Sometimes will start with tank reading empty and needle will move up to correct reading after apprx. twenty miles.
...Sometimes will not move at all during entire trip.
...Sometimes guage will move around erraticly and stop at point which is not accurate
 
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Old Oct 25, 2006 | 05:34 AM
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Old Oct 25, 2006 | 03:57 PM
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My 1990 does the same thing. I have a sneaking suspicion that I'm going to end up having to drop the front tank and replace the pump & sending unit.
 
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Old Oct 26, 2006 | 06:31 AM
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Mine was due to loose connections and corrosion at the fuel relay wiring harness.
 
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Old Oct 26, 2006 | 06:49 AM
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Thanks
Where is the fuel relay located?
 
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Old Dec 26, 2006 | 06:17 PM
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Fuel Relay Location

Hi - my 1994 Ford F150 with dual tanks is doing the same thing. Was the fuel relay your cause, and where is that located? Thanks!

QUOTE=roadrashray]Thanks
Where is the fuel relay located?[/QUOTE]
 
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Old Dec 26, 2006 | 08:49 PM
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Mine did that for a few weeks ... then it just read empty. When I replaced the pump a few weeks later I noticed the float had a hole in it. I think a hole in the float could possibly give the problem in the original question. The float is a cheap part ... about $5 .... and the job about a weekend long.
 
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Old Dec 28, 2006 | 09:15 AM
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Thank you! Great forum and information!
 
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Old Dec 28, 2006 | 09:27 AM
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Where is the fuel relay harness located at guys.... I would love to know this also, because my gauges have never been that accurate....
 
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Old Jan 31, 2007 | 04:21 PM
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Fuel pump relay is located among a group of relays under the hood on the left side to the rear of the computer
 
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Old Jan 31, 2007 | 04:30 PM
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I have not checked further to confirm location of problem. We are now into freezing weather for the next few months. I fill both tanks and drive on the bad one until I think its close to empty and then switch to the working tank. With electric fuel pumps if you do this switch tanks before they run dry or you can burn out pump motor.
Think the fact gauge moves around and eventually gets close to correct level precludes the leaky float possibility.
 
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Old Jan 31, 2007 | 07:26 PM
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Got to remeber guys these tanks do not have baffles in them so the gas sloshes around in the tanks especially the front one cause its long and narrow this causes the gas guage to read wrong

Forgot to add yeah i think there is something wrong with your guages road rash ray..
 

Last edited by Dustin1690; Jan 31, 2007 at 07:30 PM.
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Old Jan 31, 2007 | 08:53 PM
  #13  
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Hole in float. When you guys with bad gauges ever get inside the tank and look at the float you will understand. It is paper thin brass, soldered together..
two things can go wrong.
A pinhole leak at the solder joint or the float arm is shaped wrong so that when the float comes all the way up it rubs on part of the pump assy. Mine was the latter of the two. The float kept bumping the pump assy. till it physically wore a grove into the side of the float. I have a pic somewhere but I'm too lazy to post it.

A good test to realize if it is a hole is to run the tank bone dry and leave it that way for a couple days..while the tank is empty the gas that leaked into the inside of the float sloshes back out of the hole...Then when you are filling the tank watch the gas gauge. If the gauge goes back up to full immediately after filling the tank, then slowly drops to empty, without driving more than 20 miles..you then have a hole in the float.
 
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Old Jan 31, 2007 | 09:50 PM
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There is one other way it gets punctured .... mine had a small hole worn in it ... you almost couldn't see it, but the metal rod arm where it clips in. But 924 is right ... it is thin as or thinner than the beer can you recently threw away.
 
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