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If you have a countersink, you can chamfer the hole a little to make it easier to start, or if your careful you can use a bigger drill bit and just use it to countersink the hole a little, or drill the hole just a little bigger than it calls for, the tap is tapered so it will still thread. Hope this helps
What size drill bit did you use? That tap calls for a rather odd size R bit. I ended up ordering one just for the pyro install. You might try just a little pressure on the tap as you're turning it to get it started. Once it's started, it should thread on in. Just be sure to turn it back 1/4 turn or so every time you give it 1/4 to 1/2 turn in. This will help clear shavings and make the cut cleaner.
I wil try using the counter sink. The location makes it kind of hard too. I just installed my chip. That only took a minute. Well, I hope this doesn't take all night.
Did everyone use those retainers on their gauges. My gauges don't want to sit flush with those things on.
If your installing in a pillar I only use the retainers if it's a loose fit. Sometimes they need to be modified a bit to sit flush. Usually the gauges are very snug in the pillar.
I stopped by a Tool Shop today and got a size R bit and a new 1/8" NPT tap. I will tell, my old tap was so stripped down it's not even funny. I have not doubt this will take minutes.
As far as the shards go I have a crafty magnet and spent a lot of time making sure it was total clean.
For those of you who have installed these pyro's, how did you ensure you got it all out?
Thanks for the help, I'll let you know when I am done!
To keep shavings to a minimum, I did several things. First, I used several different sizes of drill bits, stepping up in size to the R bit. That way, if there were any shavings, they would be small and less likely to cause damage. Second, when tapping, I turned in 1/2 turn, out 1/4-1/2 turn, in 1/4-1/2, out...., etc to help any shavings drop out. Third, I took a small flexible magnet in through the hole and all around the inside of the manifold. Finally, I took the shop vac to the hole and repeated the magnet procedure until no more shavings came out. Way overkill, but I tend to be a little overkill sometimes.
I pulled the inner fender well out, pulled the tire, sat on the tire and removed the 8 13mm bolts and 2 10mm bolts,got up and grabbed some milk and cookies and stared at it on the bench.
Well it is done now. Turns out my Tap was stripped and my 21/64 wasn't quite big enough.
Today I bought a new tap and R Bit.
I drilled with about 14 sizes to keep shavings to a minimum up to size R. Then with a new Tap it took 5 mins. I used a small magnet every so often to clean it out.
I done what Kennedyford did, I helped a friend of mine install his pyro and we removed the exhaust manifold, It was a pain but that was the only way to be sure.