Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Big Ol Clunk

Thread Tools
 
Search this Thread
 
Old Sep 21, 2006 | 08:11 PM
  #1  
93XLTFlareSide's Avatar
93XLTFlareSide
Thread Starter
|
Junior User
Joined: Sep 2006
Posts: 60
Likes: 0
Big Ol Clunk

Hey guys, I have a 93 F-150 4x4 and every now and then, when accelerating from a stop usually, there is a rather large clunk in the drivetrain somwhere. You can feel it and sometimes it is pretty brutally loud, a very metallic sounding noise. It isnt the U-joints, they are all new. I have grabbed the shaft and tried feeling for any play in the rear end but that seems fine too. Maybe it has something to do with the transfer case?!

I did have some issues with the transfer case as well as the 4x4 system this past winter/spring. The shift lever broke (a legendary trait of this era of truck) and the thing got wedged in between 4x4 and 4x2 for a moment and it make a pretty bad racket, could have damaged something? lol I hope not.

But this clunk usually only happens when taking off, feels like there is play somewhere, just wondering about some insight on my issue! thanks alot.
 
Reply
Old Sep 21, 2006 | 10:27 PM
  #2  
albung's Avatar
albung
Senior User
Joined: Apr 2006
Posts: 447
Likes: 0
From: youngstown ohio
must be normal as i have same clunk i think its a motor or tranny mount
 
Reply
Old Sep 22, 2006 | 05:48 AM
  #3  
Lou Braun's Avatar
Lou Braun
Fleet Mechanic
20 Year Member
Joined: Nov 2003
Posts: 1,372
Likes: 14
From: West Cornwall, CT
Club FTE Gold Member
There is a good chance that this clunk is when the slip joint from the driveshaft to the transfer case jumps forward slightly when you start moving.

The cure (temporary cure anyhow) is to pull the slip joint out of the transfer case and lube the shaft splines with your favorite grease and reassemble. The hardest part of this job is removing the fasteners needed to drop the driveshaft.

Lou Braun
 
Reply
Old Sep 22, 2006 | 12:33 PM
  #4  
93XLTFlareSide's Avatar
93XLTFlareSide
Thread Starter
|
Junior User
Joined: Sep 2006
Posts: 60
Likes: 0
Okay thanks for your insight, I will definatly try greasing up those spindles as sugguested, hey it wouldnt hurt anyway! It didnt do it at all today, its a very intermittent thing so I figure it cant be too far on the verge of some kind of failure if its only once in a while....knock on wood lol.

She needs a pair of nice plastic gas tanks though, the rear one sprung a leak! Thank god for the two tanks, its keeping me in business at least for now!
 
Reply
Old Sep 22, 2006 | 06:48 PM
  #5  
mrl390's Avatar
mrl390
Elder User
Joined: Mar 2006
Posts: 590
Likes: 1
From: Venetia, PA
I would look into replacing/repairing that leaky tank. These trucks with two gas tanks have a tendency to leak fuel between the two. You may still lose gas even if you dont fill the leaky tank.
 
Reply
Old Sep 22, 2006 | 07:23 PM
  #6  
kkieon's Avatar
kkieon
New User
Joined: Aug 2006
Posts: 11
Likes: 0
my 93 x-cab 4X4 does the same thing and when I was in auto tech school my instructor told me that it is caused when you come to a stop suddenly or hold the brake pedal the entire time you stop try slowing down gradually and letting off the brake pedal and rolling a bit before you accelerate. it holds true in my case. I was told that the drive train on these trucks is so long it has alot of room to hold itself in a bind and when you let off the brake and hit the gas it unwinds so to speak and clunks when everything catches up and starts to move the truck. I've heard of the same being true on like model chevys as well.
 
Reply




All times are GMT -5. The time now is 11:31 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE