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96 Explorer Brake MC

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Old Sep 12, 2006 | 10:20 PM
  #1  
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texan2004
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From: Friendswood, Texas
96 Explorer Brake MC

96 Explorere Sport - 4WD - 4 wheel ABS

Brake light comes on. I pull it into the garage and notice that the brake fluid is a bit low and some is runnning down the front of the power booster. Bad brake master cylinder - I need to replace it. Go to autoparts store and by a remanufactured one, no problem.

I open my Haynes manual and it states:

"Warning: On 1996 and earlier models equipped with four-wheel Anti-lock Brake system (ABS), do not attempt to remove the brake master cylinder. Have the master cylinder replaced at a dealer service department or other qualified repair shop. Removing a brake master cylinder from an ABS system can allow air to get into the ABS hydraulic control unit, which requires a special bleeding procedure impossible to perform at home."

WTF????? Has anyone heard of this or is this some sort of alarmist warning from the folks who wrote the manual. Any help would be appreciated.
 
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Old Sep 13, 2006 | 09:24 PM
  #2  
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texan2004
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You mean to tell me that nobody has changed a master cylinder on one of these with 4-wheel ABS??
 
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Old Sep 14, 2006 | 03:11 PM
  #3  
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texan2004
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Bump.......
 
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Old Sep 14, 2006 | 04:39 PM
  #4  
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I'd try it, I guess the worse you’ll have to do is take it to the dealer to get it bled, at least you’ll cut down on the labor bill.

I would bench bleed the new one first (always do that anyway). Then make sure the lines are full as possible right when connecting them and then crack the lines lose and push the pedal down (use two wrenches and do both at the same time), let a little fluid come out (and air), hold the pedal (not allowing it to come up any) and then tighten both lines to get rid of any little bit of air at the connection point. Or at least as much as possible.
That should greatly reduce, or eliminate any air going to the ABS system.

Dan
 

Last edited by danr1; Sep 14, 2006 at 04:41 PM. Reason: wording
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Old Sep 15, 2006 | 09:54 AM
  #5  
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best way to do this is to back bleed the system

bleed the master on the bench,
install it and then pump fluid up from the wheel cylinders, displacing any air into the master cyl res.
 
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Old Sep 18, 2006 | 12:45 PM
  #6  
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texan2004
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Originally Posted by aquanaut20
best way to do this is to back bleed the system

bleed the master on the bench,
install it and then pump fluid up from the wheel cylinders, displacing any air into the master cyl res.
Pretty much what I ended up doing and it worked great. No spongy pedal and no ABS light after I was done. Here is the thread form the Ranger forum where I was also looking for help. I went into a bit more detail on what I did there.

https://www.ford-trucks.com/forums/5...s-stay-on.html
 
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