How will my PCM react to engine rebuild...?
Installing the cam is easier and less time consuming than replacing the rockers, and generally costs less even on a roller 351W. I'd do this because it's cheaper.
All they do is open the valves slightly faster, and slightly further than stock, it's really not a huge change.
You can change the rocker ratio instead, but then you have to test everything to make sure the ratio isn't too high whereas the vavles bang the pistons. RV/Towing rebuilder cams don't have this issue, as they design them to work with factory rockers, pushrods, and lifters. The eggshaped lobes are just slightly flatter, and taller. Very slight, and this slight difference is amplified by the rockers.
To determine proper rod length, you need to use an adjustable rod, and adjust it until the valve doesn't hit the piston top. The clearance between the bottom of the valve and the piston top depends on the target RPM range. If you're building a stocker, minimal clearance is fine, as the valve isn't going to float off the rocker at 4500RPM. If you're building for higher RPM's, there are tons of math that takes the weight of the valve, the RPM, the spring pressure, and so on, so you can calculate the likelihood of float at a given RPM. THen you can calculate the necessary clearance so the valve doesn't smack the piston top.
If you're building a reasonably stock engine, just make sure they don't hit. If you can fit a dime-thickness piece of clay between the valve and the piston at all degrees of rotation, generally that's good.
Conanski- so what do you suggest? Stick with the original cam with different rockers, with stock pushrods? I think I'm starting to follow this haha.
Fredric- You suggest I buy a different cam.... what type? Can I still stick with a Truck/RV cam like originally planned?
Ok I guess I'm starting to realize what I want. I want to go about this as cheaply as possible, with least complications as possible. I just want er to have a little more low end grunt. It had enough before even with the miles, but it's still nice to have a little more. That being said... whats my best bet? What brand cam would you all suggest? It looks like I'm down to either just getting a different cam and keeping all the other stock lifters/rockers.... or changing out the rockers... correct?
My 500cid, twin turbo stroker, which is not complete, has a generic 460 RV/Towing cam in it already.
If you do go with a roller cam conversion, you will NEED to change the distributor gear; A roller cam will chew up the stock bronze gear. Two ways to do that is to have the old one pressed off and new one pressed on, or just buy a re-man'd distributor for a 96+ F-250/5.8 and it'll have the gear on it already. The reman'd distributors are around $100 from your local parts store.
Also, a Mustang 5.0 cam (with a minimum 2 degree advance) works quite well in a pickup with speed density, and idle/drivability is just like stock.
Once you know what you have, you can then order the appropriate cam. Personally, with the mileage your engine has, when you replace the cam, I'd replace the lifters as well. The pushrods are probably okay if they've had oil their entire life but I would measure them with calipers just to be sure. If they aren't the same length, you know some or all of them have seen some wear. While I exemplify "cheap" there are times where being cheap isn't a good idea, like now, when you have your engine apart, it's the time to replace wear items that are an incredible pain in the **** to change later on with the engine in the truck. Lifters and pushrods I feel fit into that category.
Since we're talking home engine building, I'm happy to offer you lots of tips and detail if you want to email me when you're ready. A lot of things are easily missed and they can bite you in the **** later.
This reminds me when I pulled the 400 "B" mopar block apart for the first time, for building a 451 twin turbo stroker for my old dodge pickup. I don't think I found a wet oily spot anywhere in the engine - the whole thing was completely covered in caked on, flakey, brittle condensed oil. I mean everything. I filled a shop vac almost completely chiseling and bottle brushing that crud out. I even used oven cleaner (with lye) to help get that stuff off. I should have paid the shop the $100 they wanted for "hot tanking", but no... I wanted to make sure every bit of crust was removed. Hot tanking does get that stuff off the engine, but if it's in an oil passage it just falls into the passage depending on what end the block is sitting on while being caustically cleaned and cooked.
Ford Trucks for Ford Truck Enthusiasts
Until then, thanks everyone for your help here. I couldn't do it without ya. If anyone else has any input I'd greatly appreciate it. I just hope this thread helps someone else out too, there's a lot of good information in here.
Got the engine out, and pretty much taken apart with the exception of the harmonic balancer, timing cover, ROLLER cam, 7 pistons and the crank.
Cylinder walls looked extremely good. Less than a thousandth wear on every one of them. The rod bearings need to be replaced, and the crank will probably need to be polished. I don't think it will need turned, just polished up. Thats really the only thing that I can visually see that needs some attention.
Oh and by the way, this engine has a roller cam/lifters to clear up any confusion made earlier. Lifters had the factory Ford stamp on every one of them. Also had the spider tray with 2 bolts as mentioned earlier. What was the purpose of that tray by the way?
So I've decided to keep the stock cam and lifters for now. I can replace those later on if I want to, but right now, my budget is a little tight. I am going to replace the rings, rod bearings, frost plugs, rear and front main seals, and of course all the gaskets. I was going to replace the oil pan due to it looking a little rough, but the rust hasnt killed it yet. I'm going to sand it and put some Por 15 on er and call it a day.
If anybody has any idea how to post pictures on here let me know. So far I'm lost. I just might have to put them in my gallery.
Last edited by handyman43358; Aug 15, 2006 at 11:10 PM.
Glad the work to rebuild isn't too extreme. That's always a nice bonus. I'm not usually that lucky, I end up with bores that look like someone attached 'em with a die grinder lmao.
Now time to start ordering parts. I didn't want to order anything until I checked for cylinder wear and what not. Since I know I can stick with stock rings, where do you suggest I go for rings? Actually where do you suggest I go for rod bearings, main bearings, rings, timing set, and a gasket set? I was looking at the "Rering kit" from Northern Auto Parts which includes the mains, rod bearings, piston rings and some type of a gasket set (doesnt specify which one) for 168 bucks. Anybody want to chime in with some good deals?

Fredric- Do I have to have my pictures up on a website first before posting them in here? The pictures are currently in a document folder and I have no idea what the URL is for it.
Actually, I generally order complete rebuilder kits (bearings, rings, etc) from places like PAW because they're less costly than an auto store, and if you can get the PAW folks on the phone, depending who you talk to, sometimes you can substitute different main bearings with the kit if you need to compensate for say, a .020 overturned crank.
PAW's website sucks, just go there and get their phone number and talk to a person.
I put my images on my personal webserver which is in my basement, and then use the [img] tags to post the pictures here. Since my pictures are part of my website anyway, this saves me the hassle of uploading the pictures to my server, as well as here. I find it to be less work to do this.
Another option is to put your pictures on any of the web-based image galleries, though I'm drawing a blank so to some of the names. I'll refill my coffee cup and get back to you
What do ya'll suggest I do about injectors? Should I replace them? Anyone know of a place to get cheap ones?




