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Old Jul 3, 2006 | 05:35 AM
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Thumbs up Engine knocking

Hi everybody, I guess most of you are sick of discussing the cackle & knocking story. I live ein Australia where we have only been able to buy the Brazilian built 7.3 psd. Mine is less than a year old and a couple of months ago immediatly after an oil change the knocking started and has gradually got worse. It cackles a little but not bad.
I have read many theories and solutions to this problem but has there been any effective long term solution proveen yet. I realy love this truck but the noise is really getting to me.
Will be taking it to the dealer soon but not expecting much as they have been useless to date and I wouldnt even let them change the oil in it.

Thanks in ADVANCE.
 
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Old Jul 3, 2006 | 12:41 PM
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Originally Posted by ttgcott
Hi everybody, I guess most of you are sick of discussing the cackle & knocking story. I live ein Australia where we have only been able to buy the Brazilian built 7.3 psd.
Try posting this question the 7.3L diesel forum. You'll get more answers about your diesel there.

Stewart
 
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Old Jul 3, 2006 | 05:37 PM
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What oil & filter did you use. If the noise started right after the oil change the quality of the oil & filt is suspect.
 
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Old Jul 10, 2006 | 06:41 AM
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...Welcome ttgcott to Ford Truck Enthusiasts!

See you on the boards. ….
 
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Old Jul 10, 2006 | 07:35 AM
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Originally Posted by Cuda_jim
What oil & filter did you use. If the noise started right after the oil change the quality of the oil & filt is suspect.
That was my first thought as well.
 
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Old Jul 10, 2006 | 07:44 PM
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Thanks for the input guys. Oil and filter are as per ford spec. Just changed oil again, this time to a full synthetic. Now much quiter but there still is a knock at idle. Sometimes very noticable and other time almost non existent.

I have read many old posts about knock and cackle on early 7.3 psd and various possible cures. Was just wondering if anybody ever found a solution. I will take it back to the dealer but would like to know what the solution was for this problem as I suspect they will tell me that this noise is normal.
 
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Old Jul 10, 2006 | 08:03 PM
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Just a quick note guys. Although my truck is a 2006 model you must remember it has the old 7.3 turbo motor which I believe you havnt seen since 2003. This Model and motor are still being built in brazil and were sold here up to recently in RHD configuration.
 
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Old Jul 10, 2006 | 11:47 PM
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If you have the same fuel delivery system that the US model trucks have, then it's a good change you have a lot of air being sucked into the fuel at the quick disconnects between the fuel tank and the fuel pump inlet. Simply changing out those connections for some basic fuel line and band clamps will eliminate 90% of that problem and get you a vast improvement in the way the engine sounds.

Too bad the US government won't allow those excellent engines to be sold here in the US anymore.
 
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Old Jul 11, 2006 | 06:16 PM
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i have a 1995 psd ran it hot started knocking check engine lite came on scanned computer ipr was bad i had to take banks chip out to scan computer put new ipr on ran fine no knock installed chip knock returned any sugestions
 
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Old Jul 12, 2006 | 09:01 AM
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Originally Posted by dpatterson2005
i have a 1995 psd ran it hot started knocking check engine lite came on scanned computer ipr was bad i had to take banks chip out to scan computer put new ipr on ran fine no knock installed chip knock returned any sugestions
Get rid of that chip!
 
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Old Jul 13, 2006 | 03:02 AM
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None of the connections between the tank and pump are quick connect SO FORD MUST HAVE ADDRESSED THIS PROBLEM.

Any other tips anybody?
 
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Old Jul 13, 2006 | 04:13 AM
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2005 with a 7.3!! You guys down-under get all the good stuff LOL. But, getting help might be a little tricky.

Off topic; How about some picts of your ride, There's a few here that would like to see it.

Do you have a mechanical or electric fuel pump? I'm guessing electric.

Check out this link:
http://community.webshots.com/album/32614313yLKyrS/1

It's called the hutch Mod. It helps remove air from your fuel system.
Hope this helps.
 

Last edited by Cuda_jim; Jul 13, 2006 at 04:17 AM.
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Old Jul 13, 2006 | 09:50 PM
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i have a mechanical fuel pump it is leaking im going to change it
 
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Old Jul 14, 2006 | 01:28 AM
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Fuel pump is electric, tank mods look interesting. Just wondering if ford after all these years have also done this mod. I will remove the tank soon and check. They have elliminated the quick connect fittings pre pump but used one just after the pump.
Thanks for your help and yes I will get some photos soon. Remember this truck is the one you guys had from 97-03. As it is the only one ford produced in RHD. It is still built in Brazil but no longer available here due to emmission rules. So at present we dont have big ford to choose from or anything else for that matter in big trucks. The japs dont make them that big.
Ford may import the new f trucks but not as yet, I believe it will be TWIN TURBO 6.4?
 
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