Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Clutch Pedal Return

Thread Tools
 
Search this Thread
 
Old Jun 29, 2006 | 07:56 AM
  #1  
pmleow's Avatar
pmleow
Thread Starter
|
Junior User
Joined: Jul 2005
Posts: 82
Likes: 1
From: Duluth, MN
Question Clutch Pedal Return

My truck is an '89 F-150 XL, I-6, and Borg-Warner 4 Speed Manual. About a year ago my clutch springs rotted out and I ended up having a new cluch installed. I figured after 16 years it might be time for a new clutch plate anyhow.

My problem is that the truck is becoming more and more difficult to start. I have to pretty much stand on the clutch pedal to engage the clutch sensor in order to start. Also the clutch pedal does not want to fully return after being released. To do so requires some upward pressure from underneath the pedal with my toes.

Is this a sign of air in my hydraulic system or something else. Any comments or suggestions would be appreciated.
 
Reply
Old Jun 29, 2006 | 08:21 AM
  #2  
low92flareside's Avatar
low92flareside
Elder User
Joined: Mar 2004
Posts: 500
Likes: 1
From: Penndel, PA
very common problem. do a search for firewall flex. there's a kit available to fix it.
 
Reply
Old Jun 29, 2006 | 09:20 AM
  #3  
frederic's Avatar
frederic
Post Fiend
Joined: Oct 2003
Posts: 6,214
Likes: 13
From: New Jersey
Yeah, firewall flex is annoying. Easily solved with a 1/4" plate bolted, or welded to the firewall, with holes bored through (bi metal hole saw!) for the actuators to pass through.
 
Reply
Old Jun 29, 2006 | 11:42 AM
  #4  
fordf150guy's Avatar
fordf150guy
Tuned
Joined: Jun 2006
Posts: 420
Likes: 3
i have the same problem, i thought it was my pedal cluster was bent. does anyone have pics, or a link? i tried the search but i don't think its working right now. thanks
 
Reply
Old Jun 29, 2006 | 02:11 PM
  #5  
Old_Paint's Avatar
Old_Paint
Elder User
Joined: Jun 2006
Posts: 805
Likes: 3
Originally Posted by pmleow
My truck is an '89 F-150 XL, I-6, and Borg-Warner 4 Speed Manual. About a year ago my clutch springs rotted out and I ended up having a new cluch installed. I figured after 16 years it might be time for a new clutch plate anyhow.

My problem is that the truck is becoming more and more difficult to start. I have to pretty much stand on the clutch pedal to engage the clutch sensor in order to start. Also the clutch pedal does not want to fully return after being released. To do so requires some upward pressure from underneath the pedal with my toes.

Is this a sign of air in my hydraulic system or something else. Any comments or suggestions would be appreciated.
Do you have mechanical linkage to the clutch, or is it a hydraulic clutch? Had a similar symptom with it sticking on return stroke. The master cylinder was bypassing. The whole shebang went out on me at once. Master, Slave, TO, and disc.
 
Reply
Old Jun 29, 2006 | 03:11 PM
  #6  
benton's Avatar
benton
Junior User
Joined: Jun 2006
Posts: 60
Likes: 0
Had the alluminum plate holding the pedals crack on an 88. Threw the pedals out of allignment and safety switch on the clutch was hard to engage-doing same thing yours is
 
Reply
Old Aug 12, 2006 | 08:58 AM
  #7  
pmleow's Avatar
pmleow
Thread Starter
|
Junior User
Joined: Jul 2005
Posts: 82
Likes: 1
From: Duluth, MN
Just thought I'd update this thread.

That following weekend I investigated the firewall flex issue and found that my support bracket was in good condition. I investigated a bit further and found that the bolt that holds the clutch pedal in place was a bit loose, allowing the pedal to have some play. It seems obvious now and I feel a bit sheepish for not discovering it sooner. Thank guys for all of your help.
 
Reply




All times are GMT -5. The time now is 05:54 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE