Notices
1997 - 2003 F150 1997-2003 F150, 1997-1999 F250LD, 7700 & 2004 F150 Heritage
Sponsored by:
Sponsored by: Auxito

2003 Leaking Rearend

Thread Tools
 
Search this Thread
 
Old Mar 17, 2006 | 05:27 PM
  #1  
dtherrien's Avatar
dtherrien
Thread Starter
|
Senior User
Joined: Jan 2006
Posts: 224
Likes: 1
From: Central Massachusetts
2003 Leaking Rearend

I have a 2003 F-150 with the 8.8 rearend. I have been smelling gear oil for the past couple of weeks now and after looking a few times for the leak, i finally found where it is coming from. It is leaking out from the center of the u-joint area, where it mounts to the pinion shaft....so it acually looks like the u-joint itself is leaking. Most pinion seals that is see leak are from the end of the diff. housing and the pinion shaft. Looking at it with a flash light, you can see the oil spot inside the u-joint area.....probably around the pinion nut.
Has anybody ever run across this before?
I am thinking about pulling the drive shaft off tomorrow. In the event the pinion nut is a little loose..Does anybody know what it should be torqued too?
 
Reply
Old Mar 17, 2006 | 06:48 PM
  #2  
MOOSE_MACHINE's Avatar
MOOSE_MACHINE
Postmaster
Joined: Mar 2004
Posts: 3,897
Likes: 9
yeah, My 00 is doing the same thing but I can't see oil on the surrounding area, It has to do with a sealent they put on the nut, I don't know any specs though and I am not to sure about how to do it, you can get a kit that has the new nut, crush bearing and some other doodads.
 
Reply
Old Mar 18, 2006 | 09:43 AM
  #3  
ranger88a's Avatar
ranger88a
Elder User
Joined: Feb 2004
Posts: 811
Likes: 0
Mark the pinion and nut with a center punch, count the number of threads behind the nut. remove the nut. Remove the yoke, clean off the splines with brake clean, put a small amount of silicone in the splines. Install the yoke and reinstall the nut untill you have the same amount of threads behind the nut and your punch marks line back up. works like a charm.
 
Reply
Old Mar 18, 2006 | 10:37 AM
  #4  
mdjohnson's Avatar
mdjohnson
Senior User
Joined: Oct 2005
Posts: 285
Likes: 0
From: Sioux City, Iowa
Isn't there a crush sleeve in there that you have to replace?
 
Reply
Old Mar 18, 2006 | 11:26 AM
  #5  
dtherrien's Avatar
dtherrien
Thread Starter
|
Senior User
Joined: Jan 2006
Posts: 224
Likes: 1
From: Central Massachusetts
Yeah...but my problem might be the pinion nut has already loosened. I understand about marking and counting threads and even taking a reading with an inch pound torque wrench.So the question is ... if the pinion nut is already loose, how do i come up with a baseline?
 
Reply
Old Mar 20, 2006 | 07:37 AM
  #6  
ranger88a's Avatar
ranger88a
Elder User
Joined: Feb 2004
Posts: 811
Likes: 0
If you feel the pinion nut has come loose, then you will have to replace the crush sleeve.
 
Reply




All times are GMT -5. The time now is 09:16 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE