Notices
1997 - 2006 Expedition & Navigator 1997 - 2002 and 2003 - 2006 Ford Expedition and Lincoln Navigator Discussion

Changing transfer case oil

Thread Tools
 
Search this Thread
 
Old Feb 25, 2006 | 06:45 AM
  #1  
happycamper116's Avatar
happycamper116
Thread Starter
|
Senior User
Joined: Jun 2003
Posts: 116
Likes: 0
Changing transfer case oil

Ok, I am getting ready to change the transfer case oil and if I have read everything right I am just to use mercon atf, is that correct? I have quaker state. Anyway I crawl under the expy to check it out and I see how you drain the oil and all but what is the best way to get the new oil back in. What I bought is just in a regular quart oil container. Any suggestions on this.? Thanks Brian. Sorry for all of the questions but I am trying to become a Do-it-yourselfer.
 
Reply
Old Feb 25, 2006 | 07:03 AM
  #2  
EagleDakota's Avatar
EagleDakota
Senior User
Joined: May 2004
Posts: 236
Likes: 0
From: Ottawa, Ontario, Canada
I just read a recent post here that had a great tip: remove the filler plug before you drain the transfercase of oil. That way you know for certain you can refill. Apparently sometimes they get stuck. Also it will likely help to dran faster. Good Luck!
 
Reply
Old Feb 25, 2006 | 07:09 AM
  #3  
happycamper116's Avatar
happycamper116
Thread Starter
|
Senior User
Joined: Jun 2003
Posts: 116
Likes: 0
Thanks for that tip, sounds like a good idea. Now I just have to figure out how to get the new oil back in without turning the expy upside down.
 
Reply
Old Feb 25, 2006 | 07:17 AM
  #4  
EagleDakota's Avatar
EagleDakota
Senior User
Joined: May 2004
Posts: 236
Likes: 0
From: Ottawa, Ontario, Canada
Use a suction pump. You can buy them cheap at WalMart or an auto supply store. I also read that boating supply shops sell a gadget that pumps directly from a one quart bottle. I'm going to check that out myself.
 
Reply
Old Mar 1, 2006 | 11:57 AM
  #5  
c_hohensee's Avatar
c_hohensee
Laughing Gas
15 Year Member
Joined: Feb 2006
Posts: 843
Likes: 0
Club FTE Gold Member
to refill the transfer case you do indeed need a pump. The best one I have found screws into a quart bottle, I found it at Checker auto supply
 
Reply
Old Mar 1, 2006 | 12:59 PM
  #6  
ford390gashog's Avatar
ford390gashog
Fleet Owner
20 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2004
Posts: 26,007
Likes: 575
From: Brentwood,CA
Club FTE Gold Member
you need a pump. walmart or napa for 4.00.
 
Reply
Old Mar 2, 2006 | 03:36 PM
  #7  
aagitch's Avatar
aagitch
Senior User
Joined: Mar 2006
Posts: 379
Likes: 0
Smile

Hi, I'm going to be changing the transfer case oil in my 03 as I have a small leak coming from the case cover gasket/sealant. I see the plug where you add the oil, but where do you drain it from? Do I just pull the darn cover? Thanks
 
Reply

Trending Topics

Old Mar 2, 2006 | 07:39 PM
  #8  
IB Tim's Avatar
IB Tim
FTE Leadership Emeritus
20 Year Member
Veteran: Air Force
Joined: Jan 2003
Posts: 161,999
Likes: 75
From: 3rd Rock
Club FTE Gold Member
...Welcome aagitch to Ford Truck Enthusiasts!

We are happy you have chosen the best source for Fords.

Enjoy FTE....and
JOIN CLUB FTE -SUPPORT THE FORUMS!
…..See you on the boards.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Mar 2, 2006 | 10:36 PM
  #9  
aagitch's Avatar
aagitch
Senior User
Joined: Mar 2006
Posts: 379
Likes: 0
oops! I had a brain fart. I was talking about the front axle/differential. It's has a small leak at the cover. I see a fill plug but no drain plug.
 
Reply
Old Mar 2, 2006 | 11:17 PM
  #10  
ford390gashog's Avatar
ford390gashog
Fleet Owner
20 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2004
Posts: 26,007
Likes: 575
From: Brentwood,CA
Club FTE Gold Member
the front is a 8.8'' you remove the cover and reseal it with a bead of black rtv silicone.
 
Reply




All times are GMT -5. The time now is 12:29 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE