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Old Feb 26, 2006 | 07:24 AM
  #16  
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I just re-read your original post about this, and realized they put shims in as opposed to new bushings. Makes sense to me. Plus, I found it odd that the bushings looked fine, yet still creaked.

I'm a machinist/metal fab guy, maybe I'll make some of my own shims and try them out. Can't hurt anything!

I forgot to mention too, the WD was only used as a diagnostic tool. My theory was, if I sprayed them and the noise went away, then it must be the bushings. Turns out I was right, had to happen sometime!
 
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Old Feb 26, 2006 | 09:36 AM
  #17  
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From: Coal Valley, Illinois
Originally Posted by Bob Gervais
I just re-read your original post about this, and realized they put shims in as opposed to new bushings. Makes sense to me. Plus, I found it odd that the bushings looked fine, yet still creaked.

I'm a machinist/metal fab guy, maybe I'll make some of my own shims and try them out. Can't hurt anything!

I forgot to mention too, the WD was only used as a diagnostic tool. My theory was, if I sprayed them and the noise went away, then it must be the bushings. Turns out I was right, had to happen sometime!
I'm not sure what the shims were made of, I wish I could have seen them. Don't know if they were metal or some sort of composite material.
 
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Old Feb 26, 2006 | 04:42 PM
  #18  
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I'll have to check out the assembly, and where the shims would go. Of course, I'll check with Ford first to see how much they cost. Not much sense in making stuff that only costs a few bucks.

If I had to make them and choose a material, I'd go with nylon. I have some sheets of it at work. It's a natural self lubricating material, and pretty resistant to crushing.
 
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Old Feb 26, 2006 | 05:16 PM
  #19  
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Originally Posted by Bob Gervais
I'll have to check out the assembly, and where the shims would go. Of course, I'll check with Ford first to see how much they cost. Not much sense in making stuff that only costs a few bucks.

If I had to make them and choose a material, I'd go with nylon. I have some sheets of it at work. It's a natural self lubricating material, and pretty resistant to crushing.
I would suspect they are something like nylon.
 
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Old Mar 2, 2006 | 04:11 PM
  #20  
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Well, I retorqued the body mount bolts, and the creaking went away on all but the drivers side. I also climbed under the truck while the wife brake torqued it (proof that she really does love me, she didn't try to run me over!), and I can still see the passenger's side front mount moving slightly under load. In my opinion, it's only a matter of time before it starts making noise again.

I contacted three of my local Ford dealers, and none of them (service or parts) had ever heard of the shims. I'm going to go ahead and make my own, since the body mounts in the front look fairly new compared to the rears. This is obviously some sort of design flaw or something.

I also disconnected the swaybar endlinks to make sure it wasn't the new swaybar bushings that were making noise, and they weren't. The noise stayed the same with the swaybar disconnected.

By any chance, does anyone have the part number for the shims that were used on their trucks?
 
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Old Mar 2, 2006 | 04:25 PM
  #21  
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hink10
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From: Coal Valley, Illinois
Originally Posted by Bob Gervais
Well, I retorqued the body mount bolts, and the creaking went away on all but the drivers side. I also climbed under the truck while the wife brake torqued it (proof that she really does love me, she didn't try to run me over!), and I can still see the passenger's side front mount moving slightly under load. In my opinion, it's only a matter of time before it starts making noise again.

I contacted three of my local Ford dealers, and none of them (service or parts) had ever heard of the shims. I'm going to go ahead and make my own, since the body mounts in the front look fairly new compared to the rears. This is obviously some sort of design flaw or something.

I also disconnected the swaybar endlinks to make sure it wasn't the new swaybar bushings that were making noise, and they weren't. The noise stayed the same with the swaybar disconnected.

By any chance, does anyone have the part number for the shims that were used on their trucks?
I just looked for the repair ticket and couldn't find it. I do know the my dealer had never heard of the shims until they called ford. Good luck!
 
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Old Mar 2, 2006 | 04:38 PM
  #22  
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Well, I guess I'll just make my own. It'll take less time to design and make them than I would spend on the phone with Ford to find them I suppose. Plus, I can say I made it myself.

I'll take pics of the shims and the install.
 
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Old Mar 2, 2006 | 04:39 PM
  #23  
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hink10
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From: Coal Valley, Illinois
Originally Posted by Bob Gervais
Well, I guess I'll just make my own. It'll take less time to design and make them than I would spend on the phone with Ford to find them I suppose. Plus, I can say I made it myself.

I'll take pics of the shims and the install.
Good, let us know what you make and how they work!
 
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