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1994.5 - 1997 7.3L Power Stroke Diesel  

HPO head plug

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Old Jan 15, 2006 | 09:31 PM
  #1  
snakeyejake's Avatar
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Unhappy HPO head plug

Does anyone have any good suggestions replacing the HPO gallery plug/o-ring on driver side head? It looks a little tight.
 
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Old Jan 15, 2006 | 09:36 PM
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From: STEPHENVILLE,TX!!!!!
tap the round part of the head a couple times with a hammer to help losen up. a flex head 1/2" drive rachet works best to get in there. pop it loose, and turn back and forth a few times before running plug out. the plugs were originally loctited in and if you run the plug right out with out going back and forth a couple times you run the risk of pulling the head threads out with the plug. you dont need loctite going back in though. the redesign dosnt need it.
 
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Old Jan 15, 2006 | 09:40 PM
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HPO plug

Thanks, I will do as you suggest, do I need to remove the turbo?
 
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Old Jan 15, 2006 | 09:48 PM
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From: STEPHENVILLE,TX!!!!!
nah i did both of them with the turbo on.

i used a snap on flex head rachet with the long handle and it works great
 
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Old Jan 15, 2006 | 09:51 PM
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Hpo

'10dash4', will look for such ratchet
 
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Old Jan 15, 2006 | 10:56 PM
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My snap-on flex head ratchet cost me $100 off the truck. But I love it. Well worth the money to me. Get the one that has the shaft split and the head revolves int the prongs.
 
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Old Jan 16, 2006 | 05:37 PM
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A buddy of mine decided to drill a hole through his firewall to get to his. Probably not the route I would have taken but, when in need.
 
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Old Jan 16, 2006 | 07:59 PM
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Originally Posted by mjwhip2
A buddy of mine decided to drill a hole through his firewall to get to his. Probably not the route I would have taken but, when in need.
ford does the same thing with customer permission and plugs it with a rubber plug. you may be able to get a plug and make it look clean if you go this route.
 
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Old Jan 18, 2006 | 11:43 AM
  #9  
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When retorqueing the new plug/o-ring, do not overtighten. It may damage the o-ring on the new plug. Check your manual for the torque spec.
 
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Old Jan 18, 2006 | 12:30 PM
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What's a HPO gallery plug? Still trying to learn all the acronyms.
Thanks
 
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Old Jan 18, 2006 | 07:40 PM
  #11  
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Does anyone know the torque specks on the plug? I must have over tightened the first time because it is leaking again. Also is it necessary to put lock tight on the plug when re-installing?
 
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Old Jan 18, 2006 | 08:51 PM
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HPO - high pressure oil
 
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Old Jan 19, 2006 | 06:20 PM
  #13  
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what if ya can't break it loose, not even with a cheater bar???? I am loosing a gallon in a thousand miles now!!!!!! any more tricks, as I really dont want to pull the engine just for that.

Diesel Rod
 
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Old Jan 19, 2006 | 07:29 PM
  #14  
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From: SHELTON, WA
me and my dad did his on the rear passenger side.

we used a 1/2 drive craftsman ratchet. i then placed a leather belt over the ratchet (my dad held it in place)and i pulled from the drivers side fender ...and walla.

cleaned the end of the gallery out with acetone. applied loctite and tightened with ratchet. the torque is 60 ft. lbs according to ih on the instructions if i remember correctly. how you would torque it to that i dont know with a torque wrench. wont fit. a tie down would also work looped over the end of the ratchet. just some ideas for some thing to pull from with more leverage.
 
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Old Jan 20, 2006 | 09:10 PM
  #15  
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I couln't get mine out so i heated it than i let it cool off and it came loose Its the locktight thay use at the factory. remember Dont try and remove it whean it's hot or you will strip out the threads(heat expands) wait for it to cool or put some ice on it to cool it off put a breaker bar with a cheater pipe and wola it will come loose turn it out about 1 to 2 turns than back and forth a cople of times than back it out dont force it.....I cleaned the threads and used locktite on the new one dont get any locktite on the blue o ring and torque to 60 lbs and your done.........
 
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