Notices
Aerostar Ford Aerostar

Locking TC again

Thread Tools
 
Search this Thread
 
Old Dec 18, 2005 | 05:59 PM
  #1  
xlt4wd90's Avatar
xlt4wd90
Thread Starter
|
Lead Driver
20 Year Member
Photogenic
Joined: Sep 2003
Posts: 7,016
Likes: 208
From: SoCal
Club FTE Silver Member

Locking TC again

A couple weeks ago, I reported that my TC started to stay locked during a drive, causing the drive train to groan and stutter badly, like it was going to break a half shaft. I pulled the AWD control module so I could get home.

Based on the advice I got on this list, I checked and cleaned out the two sensors on the TC, and the system seemed to work again after I put everything back together. But a couple days ago, it started to happen again. This time, those sensors were not fluid soaked as they were before. So now I'm thinking that there's something wrong with the control module; perhaps a component is on its way out, exacerbated by heat of operation.

Are there any self-tests I can invoke on this system?
 
Reply
Old Dec 18, 2005 | 06:27 PM
  #2  
96_4wdr's Avatar
96_4wdr
Post Fiend
Joined: Apr 2005
Posts: 5,720
Likes: 5
From: Washington state
i would suspect an intermittent shaft speed sensor on the transfer case, one of the two you cleaned....heat and ATF eventually cause them to fail....or intermittent connector...
or go the full step by step troubleshooting in the Ford service manual cd for AWD with the control module connected....more cost effective than throwing parts at problem
 
Reply
Old Dec 19, 2005 | 03:07 AM
  #3  
xlt4wd90's Avatar
xlt4wd90
Thread Starter
|
Lead Driver
20 Year Member
Photogenic
Joined: Sep 2003
Posts: 7,016
Likes: 208
From: SoCal
Club FTE Silver Member

I know this must have been mentioned before, but where is the best place to find a manual on CD? I couldn't find it on MotorHaven

thanks
 
Reply
Old Dec 19, 2005 | 08:53 AM
  #4  
Maybe's Avatar
Maybe
Junior User
Joined: Nov 2005
Posts: 58
Likes: 0
From: Northern Michigan
http://www.fordcds.com/


Someone very educated poster here told me about this site.It's a pain to download on my computer and took a couple trys but well worth it. It's a truck BTW.
 
Reply




All times are GMT -5. The time now is 02:30 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE