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Front calipers locking up, bleeding solves it. What???

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Old Dec 17, 2005 | 02:08 PM
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Front calipers locking up, bleeding solves it. What???

Gentlemen,

1979 F250 with 351M, 2wd, front disks, rear drums.

Just replaced the master cylinder with a rebuilt unit. Bench-bled m/c on the truck. Then bled the rear lines, but it was -20 outside and I couldn't feel my fingers anymore, os I said I'd do the fronts another day.

Before I could get back at it, had to drive to a work site. About 20 miles later, the truck is working hard to maintain speed. Brake pedal is rock hard, almost no travel. I check and the front rotors are burning hot. Jack up one axle, and I can't turn the wheel by hand.

So, I bleed the front calipers in the Home Depot parking lot - works like new. Kept checking carefully for the next 50 miles, no problem. Seems to be fixed.

BUT, I'm wondering what specifically could have done that? If there was air in the line that expanded when heated, I'd expect the pressure to escape through the m/c, just like the pressure does when you remove your foot from the brake pedal.

Any ideas?

Thanks.
 
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Old Dec 17, 2005 | 03:18 PM
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butch h
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This probably has nothing to do with your problem,but when Ford went to air over hydraulic disc brakes on the front axle on the 8000 series Louisville, they had brake fluid over heating and locking the brakes.
 
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Old Dec 17, 2005 | 03:19 PM
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Have a closer look at the flexible hoses.

They will collapse internally and act as a one way valve.
The bleeding process proves the point.
There is a rod from the booster to master cylinder that may need adjusting as well.
If it is too long there will be slight pressure delivered to the front brakes.
 

Last edited by stuart1; Dec 17, 2005 at 03:27 PM.
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Old Dec 17, 2005 | 04:23 PM
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Hoses were brand new 12 months ago.

But the booster push rod issue is a very interesting one. When I changed the m/c, I didn't touch that rod. But, who knows. Of course, I assume you mean it would apply slight static pressure to the front calipers. It;s not like that pressure would keep building up or anything. That is, it would always be like that, a constant slight pressure - whereas this was a buildup of pressure. But I'll check it.
 
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Old Dec 17, 2005 | 06:27 PM
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Originally Posted by fred_79f250
Hoses were brand new 12 months ago.

But the booster push rod issue is a very interesting one. When I changed the m/c, I didn't touch that rod. But, who knows. Of course, I assume you mean it would apply slight static pressure to the front calipers. It;s not like that pressure would keep building up or anything. That is, it would always be like that, a constant slight pressure - whereas this was a buildup of pressure. But I'll check it.
The booster push rod has to completely back off to allow any pressure buildup to release thru the master cyl. If the rod adjustment is applying even slight "brake on" pressure, it will block any fluid return. Heat can then expand the brake fluid, causing the lockup. Even though you didn't touch the adjustment, there is sometimes a variation from MC to MC - and it only requires a very slight difference that makes the rod adjustment "too long". It could just as easily have gone the other way, making the rod "too short" by a minute amount, and the only effect in that case would have been a slightly longer pedal travel before braking took hold.
 

Last edited by alchymist; Dec 17, 2005 at 06:29 PM.
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Old Dec 17, 2005 | 07:44 PM
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Can't wait to tell the wife the problem with the truck is probably that my push rod is too long.

But seriously -this does sound like my symptoms. But the rod is very flimsy when the engine is not running and there's no vacuum. So just fitting the m/c up to the booster and hoping to feel it contact the rod before the base plate probably won't work. Certainly if I had felt that during installation I would have stopped and wondered.

It's a pretty oddly shaped cup the rod fits into - difficult to get an accurate measurement from the m/c mounting face to the bottom of the cup to compare to the protruding length of the push rod.

How the heck does on check and adjust this?

Thanks again.
 
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Old Dec 17, 2005 | 10:10 PM
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stuart1
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The picture I placed has measurements.
 
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