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As you are looking at the engine with the hood up, the intercooler pipe on the right side that attaches to the turbo with a black hose blew off today at 60 mph as the truck down shifted to pass a car. I lost all power and the noise scared me to near death!! I limped home with a top speed of 40mph up hill. I will clamp those two pieces in the morning and see what happens. Any body have an idea as to what caused this connection to burst apart? Thanks!
I would guess you need to do a CCV mod, and tighten every other intake clamp in there while you're at it. Don't forget to tighten the two intake runners. (four clamps total there). If you have an oily film on the piping do the CCV mod. Good Luck
Duncan
remove and clean all the boots and pipes they mount to and reinstall. these engines take in the crankcase venting vapors and that gets on the intake boots causing them to slip off. There is a modification to eliminate that, some work and cheap parts, you'll be good to go.
Yeah when a pipe comes off it is LOUD and scary as ***. After you clean, everything try not to hammer it hard until you let those boots warm up and set.
That's exactly how mine looked too. I also went as far as removing the insulation that is wrapped around the right intercooler pipe. I did this because the whole thing looked like that oily boot. A fire hazard for sure..
the actual pipes themselves are aluminum. the couplers at the 5-way horn and the intercooler are silicone. the blue one posted is at the intercooler joint.
Crank Case Ventilation mod. Basically taking the CC vent that goes into your intake boot right before the turbo intake and "redirecting" it through a suitable hose that dumps it down on the street instead of force feeding it to your engine.