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Intercooler pipe blew off today HELP!

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Old Dec 11, 2005 | 02:58 AM
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From: Heber UT
Intercooler pipe blew off today HELP!

As you are looking at the engine with the hood up, the intercooler pipe on the right side that attaches to the turbo with a black hose blew off today at 60 mph as the truck down shifted to pass a car. I lost all power and the noise scared me to near death!! I limped home with a top speed of 40mph up hill. I will clamp those two pieces in the morning and see what happens. Any body have an idea as to what caused this connection to burst apart? Thanks!
 
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Old Dec 11, 2005 | 05:15 AM
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I would guess you need to do a CCV mod, and tighten every other intake clamp in there while you're at it. Don't forget to tighten the two intake runners. (four clamps total there). If you have an oily film on the piping do the CCV mod. Good Luck
Duncan
 
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Old Dec 11, 2005 | 07:05 AM
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remove and clean all the boots and pipes they mount to and reinstall. these engines take in the crankcase venting vapors and that gets on the intake boots causing them to slip off. There is a modification to eliminate that, some work and cheap parts, you'll be good to go.
 
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Old Dec 11, 2005 | 07:28 AM
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yes. check other threads on this very page today, i have posted numerous pics of my CCV in them.
 
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Old Dec 11, 2005 | 12:05 PM
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Yeah when a pipe comes off it is LOUD and scary as ***. After you clean, everything try not to hammer it hard until you let those boots warm up and set.
 
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Old Dec 11, 2005 | 03:59 PM
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Thank you all!!! The smartest group of guys are found on this web site!!
 
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Old Dec 12, 2005 | 11:25 AM
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Once you do the CCV mod, take all your boots off and give them a good cleaning with some warm water and liquid soap. Here is a before and after...

 
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Old Dec 12, 2005 | 02:47 PM
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ew! just imagine that crap was going through your engine!
 
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Old Dec 12, 2005 | 03:23 PM
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Originally Posted by fatdiesel
Here is a before and after...
That's exactly how mine looked too. I also went as far as removing the insulation that is wrapped around the right intercooler pipe. I did this because the whole thing looked like that oily boot. A fire hazard for sure..
 
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Old Dec 12, 2005 | 07:10 PM
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What a mess! Good motivation to do the CCV mod!
 
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Old Dec 13, 2005 | 06:57 AM
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I guess my '02 had an upgrade as all the intercooler lines are metal not rubber. Does that make sense?

Frank
 
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Old Dec 13, 2005 | 07:19 AM
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the actual pipes themselves are aluminum. the couplers at the 5-way horn and the intercooler are silicone. the blue one posted is at the intercooler joint.
 
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Old Dec 13, 2005 | 09:50 AM
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Originally Posted by Kwikkordead
What a mess! Good motivation to do the CCV mod!
I agree on that for sure.
 
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Old Dec 13, 2005 | 11:13 PM
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Originally Posted by Kwikkordead
What a mess! Good motivation to do the CCV mod!
OK, stupid time, what is the CCV mod?

Thanks

Frank
 
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Old Dec 13, 2005 | 11:24 PM
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Originally Posted by missouguy
OK, stupid time, what is the CCV mod?

Thanks

Frank
Crank Case Ventilation mod. Basically taking the CC vent that goes into your intake boot right before the turbo intake and "redirecting" it through a suitable hose that dumps it down on the street instead of force feeding it to your engine.
 
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