Notices
Explorer, Sport Trac, Mountaineer & Aviator 1991-1994, 1995-2001, 2002-2005, 2006-2010 Ford Explorer

5.0 Oxygen Sensor Replacement

Thread Tools
 
Search this Thread
 
Old Nov 26, 2005 | 08:39 PM
  #1  
gman88's Avatar
gman88
Thread Starter
|
Senior User
Joined: Jan 2004
Posts: 157
Likes: 0
From: Minneapolis, MN
Question 5.0 Oxygen Sensor Replacement

How do you get to the connectors for the 02 sensors. I have a 1998 5.0 Mountaineer. The connectors are above the transmission and the dual exhaust/cat pipes are in the way. The sensors are easy to remove, however I cannot get to the electrical connectors for the passenger side.

Any suggustions are welcome, I do not want to splice wires.
 
Reply
Old Nov 26, 2005 | 09:02 PM
  #2  
vicv's Avatar
vicv
Senior User
20 Year Member
Joined: Jan 2004
Posts: 330
Likes: 0
The connector harnesses have a "xmas tree" type pin holding them to a brkt. Slide your hand up pull the harness loose. You'll have more room to work on the connector.
 
Reply
Old Nov 26, 2005 | 09:09 PM
  #3  
gman88's Avatar
gman88
Thread Starter
|
Senior User
Joined: Jan 2004
Posts: 157
Likes: 0
From: Minneapolis, MN
Sounds like a great idea, however the problem is that I cannot even get close to the connector with my hand. I am about three inches away, it almost looks like I have to remove some exhaust pipes or go in from the inside through a metal access panel, but I really do not want to tear apart the interior.
 
Reply
Old Nov 27, 2005 | 08:49 AM
  #4  
viiidude's Avatar
viiidude
Senior User
Joined: Jan 2003
Posts: 106
Likes: 0
From: Pittsburgh
I'm sure you've looked hard at this. The only way I could do the change was by removing the center console. Once the console is off, the job is very simple.

IIRC, you need to go easy taking the plastic parts off to get to the bolts. Once all the bolts are off, the console slides back to remove. It took a little pushing and pulling on the console to get it to slide.

Good luck.

PS: That metal access panel is a myth. Be prepared to remove the console and get on with it.
 

Last edited by viiidude; Nov 27, 2005 at 08:52 AM.
Reply
Old Nov 27, 2005 | 09:43 AM
  #5  
gman88's Avatar
gman88
Thread Starter
|
Senior User
Joined: Jan 2004
Posts: 157
Likes: 0
From: Minneapolis, MN
Thanks viidude,

I have a few more questions:

When the console is removed do you have access through the floorboard? Perhaps the metal plate "access panel" I saw from underneath the vehicleis actually the center console bottom plate. I was also thinking that by removing the skid plate under the transfer case I may be able to snake my arm up through to gain access. Did you try this method or am I just wasting my time?
 
Reply
Old Nov 27, 2005 | 10:31 AM
  #6  
viiidude's Avatar
viiidude
Senior User
Joined: Jan 2003
Posts: 106
Likes: 0
From: Pittsburgh
Originally Posted by gman88

When the console is removed do you have access through the floorboard?
Yes. Under the console is a heat shield that comes off. Then you'll easily be able to touch the O2 sensor plug.


Originally Posted by gman88
Perhaps the metal plate "access panel" I saw from underneath the vehicleis actually the center console bottom plate.
I think that plate you see from underneath is covered be carpeting. So the console would still need to come off to get to it.

Originally Posted by gman88
I was also thinking that by removing the skid plate under the transfer case I may be able to snake my arm up through to gain access. Did you try this method or am I just wasting my time?
I did try many many other ways. I think some of the difficulties people face are due to the size of their arms. If you have an arm like Olive Oyl's it would really help in this process. Popeye like arms will not work.

Take care.
 
Reply
Old Nov 27, 2005 | 11:03 AM
  #7  
gman88's Avatar
gman88
Thread Starter
|
Senior User
Joined: Jan 2004
Posts: 157
Likes: 0
From: Minneapolis, MN
Thanks viiidude

I looked from underneath again, there is no way I will be able to get to the connector even removing the skid plate. I am going to remove the console.

How do you remove the console? It looks like the console tray holder and the cup holder will have to be removed to gain access to the mounting bolts. Is there any tricks to avoid breaking fragile plastic clips/parts? I do not have a manual that details this process.

I undersand the concept of sliding the entire console back to remove it from the rear clip.

Did your vehicle have the deluxe center console with radio controls and heating/AC vents?
 
Reply
Old Nov 27, 2005 | 12:00 PM
  #8  
viiidude's Avatar
viiidude
Senior User
Joined: Jan 2003
Posts: 106
Likes: 0
From: Pittsburgh
Sorry, I've got to run and won't be back until Tuesday. I've got the Mountaineer console like yours. Do a search, you'll find info for console removal. Only hard part was removing the plastic slot (in front of the cup holders) on the console to access a couple of bolts. Four plastic prongs need to be popped out which hold it in. Go easy there. Good luck.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Nov 27, 2005 | 12:29 PM
  #9  
gman88's Avatar
gman88
Thread Starter
|
Senior User
Joined: Jan 2004
Posts: 157
Likes: 0
From: Minneapolis, MN
I have removed the cup holder and front tray with no problem. Removed 4 screws holding center console in. I cannot seem to move the whole console rearward, fear of breaking something may be getting in my way.

I sure appreciate the help so far, this forum rocks!

I will let you know the status when finished. Thanks for all your help.
 
Reply
Old Nov 28, 2005 | 06:43 PM
  #10  
viiidude's Avatar
viiidude
Senior User
Joined: Jan 2003
Posts: 106
Likes: 0
From: Pittsburgh
The simple instructions for console removal are: take the cupholder and cubby out of the console, removed the 4 bolts (two connecting the front of the console to the dash and 2 connected to the floor), unplugged the wire harness, yanked the console back to the rear to release the bracket and placed it outside the truck.

Then pull the carpet back, remove the heat shield, and unplug the O2 sensor.

release, is to pull (and push it a little) it with a grip that is low to the carpet. It needs to clear a clip that is on the floor toward the rear of the console, by pulling it to the rear of the vehicle.
 
Reply
Old Nov 29, 2005 | 08:49 PM
  #11  
gman88's Avatar
gman88
Thread Starter
|
Senior User
Joined: Jan 2004
Posts: 157
Likes: 0
From: Minneapolis, MN
Many thanks viiidude!

I ended up cutting the carpet under the console just enough to gain access to the screws and slip the heat shield out. The connector was right there, a piece of cake!

It is hard to commit to cutting carpet on something that looks so nice, however none of it will show when the console is re-installed.

I can only imagine how expensive it will be if I ever have to replace any one of the cats in this thing, all four are welded together including the muffler. It looks like the whole thing will have to be cut out. Hope it lasts for a good long time.
 
Reply
Old Nov 29, 2005 | 10:09 PM
  #12  
CobraXP's Avatar
CobraXP
Logistics Pro
20 Year Member
Joined: Jan 2001
Posts: 4,123
Likes: 2
From: Fort Smith
Club FTE Gold Member
If you ever have to replace the cats, I would suggest getting Magnaflow cats. They run about $50 a piece from Summit. Another good cat is Catco. I removed the four cats and replaced them with two Magnaflows. Won't hurt anything...
 
Reply




All times are GMT -5. The time now is 09:58 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE