Transmission
Warning, the toughest T 19 to ZF 5 swap I ever saw was in a roll back.
PTO drive for the hydraulics was the biggest challange.
The drive shaft length was the second challange.
There were two different ZF 5 transmissions behind the diesel.
The first model was the ZF 5 S 42 which is a lighter duty transmission. This is the one the roll back guy here was installing.
The second model was the ZF 5 S 47 which is a heavier duty transmission.
Three low gear options with both models, 4.14, 5.08 and 5.76.
Overdrive was either .76 or .77 in all three ratios.
You get almost the same cruising speed that a ZF would give, price is about the same as it would cost to install the ZF after you bought it and you would have 8 forward gears plus two reverse. Splitting the gears would great with a load on.
www.usgear.com
www.gearvendors.com
I would probably go with the gear vendors unit if I were getting one, it looks like a lot less work to install in a 4x4. Only have to cut one driveshaft.
I have a similar problem with my 4 speed, but I have 3.55 gears with 33" tires and need a lower first gear as well as the overdrive. I tow and haul heavy loads in the mountains.
Since mine is a 4x4 the cost of lower gears in the rear ends plus the cost of the overdrive unit would be to much.
I also looked into the six speed, but I would not have had a speedometer. By the time the six speed was used in Fords the speedo pickup was in the rear axle. The six speed transmission and transfer case do not have provisions for a speedometer drive. It is a much heavier built transmission than the 5 speed is, which was another concern about the ZF 5.
All the salvage yard around here have both the 5 and 6 speed gear boxes, I was quoted 2500 for a six speed with transfer case and 1200 for a five speed.
Last edited by Dave Sponaugle; Nov 20, 2005 at 09:46 PM.




