Notices
1999 - 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with diesel V8 and gas V8 and V10 engines
Sponsored by:
Sponsored by: Real Truck

Front Rotor Removal

Thread Tools
 
Search this Thread
 
Old Nov 5, 2005 | 04:27 PM
  #1  
rmilchman's Avatar
rmilchman
Thread Starter
|
Elder User
Joined: May 2002
Posts: 858
Likes: 0
From: Robbinsville NJ
Front Rotor Removal

Time for my first brake job and I've never done a 4X4 before. What do I need to do to remove the front rotors on my '02 F350?

Thanks,

Rich
 
Reply
Old Nov 5, 2005 | 04:43 PM
  #2  
wlihntr's Avatar
wlihntr
Postmaster
Joined: Jan 2004
Posts: 4,758
Likes: 7
From: colorado
take off the wheels, remove caliper (2 bolts) remove caliper mounting bracket (2 bolts) and the rotor should just slide off (they are floating rotors), if they dont come right off you may have to hit them with a rubber malet. upon re-installing the calipers make sure to check the position of the caliper pins, they are "keyed" and have to be put back in the proper position.
 
Reply
Old Nov 5, 2005 | 05:35 PM
  #3  
nickdoni's Avatar
nickdoni
Senior User
Joined: Aug 2001
Posts: 322
Likes: 0
From: woburn,mass USA
I just did my rear rotors.I did the fronts about a year ago and i had a hard time removing the old rotors.I used a rubber hammer at first with no luck.A 3lb dead blow hammer did the trick.They use a lot of salt here in New England which doesnt help.
 
Reply
Old Nov 5, 2005 | 09:16 PM
  #4  
rmilchman's Avatar
rmilchman
Thread Starter
|
Elder User
Joined: May 2002
Posts: 858
Likes: 0
From: Robbinsville NJ
So I don't have to remove the front $4X4 hub, or the the clip?
 
Reply
Old Nov 5, 2005 | 11:27 PM
  #5  
wlihntr's Avatar
wlihntr
Postmaster
Joined: Jan 2004
Posts: 4,758
Likes: 7
From: colorado
Originally Posted by rmilchman
So I don't have to remove the front $4X4 hub, or the the clip?
no...........
 
Reply
Old Nov 5, 2005 | 11:33 PM
  #6  
RACERX7775's Avatar
RACERX7775
Postmaster
Joined: Oct 2005
Posts: 3,620
Likes: 3
From: WARRINGTON, PA
yup, you will probably have to beat the crap out of the front rotors to get them off sometimes. if you are replacing the rotors, you dont have to worry where you hit them, if you are going to cut the rotors, carefully beat the crap out of the edges of the rotors to get them off. spray some CRC through the wheel studs to try and free them up..
 
Reply
Old Nov 6, 2005 | 06:40 AM
  #7  
rmilchman's Avatar
rmilchman
Thread Starter
|
Elder User
Joined: May 2002
Posts: 858
Likes: 0
From: Robbinsville NJ
I'm going to replace the rotors. Thanks for your help!
 
Reply
Old Nov 6, 2005 | 08:25 AM
  #8  
rtoy's Avatar
rtoy
Senior User
Joined: Jun 2004
Posts: 125
Likes: 0
From: Dundas, Ontario
When you replace the new rotors, put some never sieze on the back and around the middle where it makes contact with the hub. Every time I rotate the tires I make sure I move the rotor so it will come off when its time to do a brake job. This will save you alot of beating the crap out of rotors. I have seen the rotors on so tight that we had to cut them with a tourch..........not good.......Ô¿Ô
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Nov 8, 2005 | 07:10 AM
  #9  
rmilchman's Avatar
rmilchman
Thread Starter
|
Elder User
Joined: May 2002
Posts: 858
Likes: 0
From: Robbinsville NJ
Thanks for everyone's comments. Just ordered Hakw pads and power slot rotors. One more question. Is everything held together by normal bolts or torx?
 
Reply
Old Nov 8, 2005 | 07:12 AM
  #10  
RACERX7775's Avatar
RACERX7775
Postmaster
Joined: Oct 2005
Posts: 3,620
Likes: 3
From: WARRINGTON, PA
hmmmm, i think its just a couple of metric nuts..
 
Reply
Old Nov 8, 2005 | 09:12 AM
  #11  
wlihntr's Avatar
wlihntr
Postmaster
Joined: Jan 2004
Posts: 4,758
Likes: 7
From: colorado
yea, just bolts, 15mm and 18mm i think
 
Reply
Old Nov 8, 2005 | 09:33 AM
  #12  
rmilchman's Avatar
rmilchman
Thread Starter
|
Elder User
Joined: May 2002
Posts: 858
Likes: 0
From: Robbinsville NJ
Thanks again
 
Reply




All times are GMT -5. The time now is 02:15 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE