Notices
1997 - 2006 Expedition & Navigator 1997 - 2002 and 2003 - 2006 Ford Expedition and Lincoln Navigator Discussion

Blend door problem or something else?

Thread Tools
 
Search this Thread
 
Old Oct 27, 2005 | 10:46 AM
  #1  
wavinwayne's Avatar
wavinwayne
Thread Starter
|
Senior User
Joined: Oct 2004
Posts: 326
Likes: 0
From: North Alabama
Blend door problem or something else?

Last winter, I noticed that the heater on my '97 Expedition XLT was not getting very hot. Then, this summer, I noticed that the air conditioner does not blow as cold as it used to.

I've researched this forum thoroughly, & it seems that several people have experienced problems with a blend door. I am not very familiar with exactly what a blend door is.

Here is a picture of the heating/ac controls on my '97 Expedition XLT:



Is my '97 EXpy XLT equipped with the same type of blend door that others have experienced problems with.

If not, how would you all suggest I proceed in diagnosing the reason for my heater not getting hot enough.

Thanks in advance,

wavinwayne
 
Reply
Old Oct 27, 2005 | 08:19 PM
  #2  
wavinwayne's Avatar
wavinwayne
Thread Starter
|
Senior User
Joined: Oct 2004
Posts: 326
Likes: 0
From: North Alabama
Anybody? I sure would appreciate some help on this one.
 
Reply
Old Oct 28, 2005 | 01:23 AM
  #3  
Freak4Ford's Avatar
Freak4Ford
Senior User
Joined: Feb 2005
Posts: 459
Likes: 0
From: st.louis, missouri
Your truck is constantly pumping hot water through the heater core. The blend door directs the air over either the heater core or the evaporator for the air conditioning. If your heater is not operating properly it could seriously affect the output of the heater core. If your antifreeze has not been replaced in sometime, you may want to consider flushing your system and replacing the antifreeze. If the problem still exists then check your controls for the blend door. You may have a vaccum leak. Just my 2cents...
 
Reply
Old Oct 28, 2005 | 04:46 PM
  #4  
ddunlap's Avatar
ddunlap
New User
Joined: Dec 1999
Posts: 16
Likes: 0
From: San Antonio, TX USA
Blend Door Issues

I just spent all day Wednesday doing the "blend door" replacement (now known to me as the Expedition nightmare) on my 98 EB. Took me 8 1/2 hours. ALLDATADIY is an absolute necessity to do this yourself.

When my blend door failed I had hot air only. If you can change the temperature from cold to hot with the temp control I would investigate other possible culprits first. Does the engine temp guage show the engine is coming up to the proper operating temperature? Have you had the refrigerant checked in the ac system? It could also be the blend door actuator which is a much easier repair. Read the various threads to see how to differentiate between the two.

Having just gone through it, my hope for you is that it's something else besides the blend door. Not a fun project.
 
Reply
Old Oct 28, 2005 | 07:57 PM
  #5  
wavinwayne's Avatar
wavinwayne
Thread Starter
|
Senior User
Joined: Oct 2004
Posts: 326
Likes: 0
From: North Alabama
Thanks. I'll try to address both of you's guys comments:

I recently changed the anti-freeze. This didn't make any difference at all with the heating/cooling problem.

I can change the temp from hot to cold with the temp control ****.

I have no idea how to check for a vacuum leak. Are you referring to a vacuum leak directly related to the blend door controls?
 
Reply
Old Oct 28, 2005 | 11:04 PM
  #6  
Machek's Avatar
Machek
Freshman User
Joined: Jul 2003
Posts: 35
Likes: 0
I had a similar problem on my '98. I couldn't get really hot air in the winter or really cold air in the summer. On mine, the temperature control **** didn't turn smoothly, so I took the **** off and discovered that the back part of it that that slips over the potentiometer stem was cracked. The internal part of the **** was just spinning around on the potentiometer stem. I put some superglue on it, clamped it together, waited for it to dry, then slipped it back on. Works like new. Might be worth checking before spending any major time or money on it.
 
Reply
Old Oct 30, 2005 | 06:29 PM
  #7  
wavinwayne's Avatar
wavinwayne
Thread Starter
|
Senior User
Joined: Oct 2004
Posts: 326
Likes: 0
From: North Alabama
Thanks for the info, Machek. Is there any special trick to removing the temp. control ****, or does it simply pull off?
 
Reply
Old Oct 30, 2005 | 08:19 PM
  #8  
SS2001's Avatar
SS2001
Junior User
Joined: Jul 2005
Posts: 99
Likes: 0
From: Lithia Springs, GA
Should just pull off (no special trick)
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Oct 30, 2005 | 10:52 PM
  #9  
canelane's Avatar
canelane
New User
Joined: Jul 2003
Posts: 8
Likes: 1
Machek, Thank you for your information. checked mine and it was broken. will try the same superglue trick.
 
Reply
Old Oct 31, 2005 | 11:30 AM
  #10  
PaulC's Avatar
PaulC
Posting Guru
Joined: Sep 2002
Posts: 2,297
Likes: 0
I would recommend a new **** over supergluing the old one on. Makes future servicing less of a headache.
 
Reply
Old Oct 31, 2005 | 06:43 PM
  #11  
canelane's Avatar
canelane
New User
Joined: Jul 2003
Posts: 8
Likes: 1
the superglue didnt work. will get a new one. at least that was the problem. woohoo I have heat.......
 
Reply
Old Nov 1, 2005 | 07:37 PM
  #12  
Machek's Avatar
Machek
Freshman User
Joined: Jul 2003
Posts: 35
Likes: 0
I'm glad I could help.
 
Reply
Old Nov 1, 2005 | 08:30 PM
  #13  
wavinwayne's Avatar
wavinwayne
Thread Starter
|
Senior User
Joined: Oct 2004
Posts: 326
Likes: 0
From: North Alabama
Checked the ****; It is intact.

If my problem is related to a broken vacuum line, as some have suggested, where would these particular vacuum line(s) be?

Thanks in advance,
WW
 
Reply
Old Nov 2, 2005 | 08:32 AM
  #14  
snoVVman's Avatar
snoVVman
Senior User
Joined: Feb 2004
Posts: 108
Likes: 0
I have the same problem on my 2002 Navigator, but it has the automatic climate control unit. The vehicle is still under warranty, I just haven't had the chance to go see the dealer. I did find that if I turn on the rear AC, the front AC will start to blow colder. Strange... I also hear intermittant noises coming from the passenger dash area while I'm stopped at a light. Maybe vacuum related...
 
Reply
Old Nov 7, 2005 | 06:41 AM
  #15  
wavinwayne's Avatar
wavinwayne
Thread Starter
|
Senior User
Joined: Oct 2004
Posts: 326
Likes: 0
From: North Alabama
Can you guys please tell me how to diagnose a possible vacuum leak in the heater controls? Do I have to remove the dash?

For now, I'm ruling out the possibility of a broken blend door, & will focus on the other possibilities first. But, I need help, so if you guys can chime in, I'd really appreciate it.

Thanks,
wavinwayne
 
Reply



All times are GMT -5. The time now is 08:15 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE