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Anybody done this job themselves? I'm contemplating it, but the Ford factory service manual doesn't cover this procedure. Ford expects you to replace the lower control arm with the ball joint pressed in as an assembly (similar to the top). Does a Haynes or Chilton or other manual cover lower ball joint replacement? What kind of special tools do I need to get the ball joint out of the lower control arm and do I need to remove the lower control arm? I've done the top ball joint which wasn't too bad, but I didn't need special tools, just a wrench and a drill.
I was going to take this to a shop until I found out the price. Besides that, I don't know if I can bear the thought of someone else getting his grubby hands on my baby. What can I say, I'm a jealous owner.
Anybody done this job themselves? I'm contemplating it, but the Ford factory service manual doesn't cover this procedure. Ford expects you to replace the lower control arm with the ball joint pressed in as an assembly (similar to the top). Does a Haynes or Chilton or other manual cover lower ball joint replacement? What kind of special tools do I need to get the ball joint out of the lower control arm and do I need to remove the lower control arm? I've done the top ball joint which wasn't too bad, but I didn't need special tools, just a wrench and a drill.
I was going to take this to a shop until I found out the price. Besides that, I don't know if I can bear the thought of someone else getting his grubby hands on my baby. What can I say, I'm a jealous owner.
Any words of wisdom would be appreciated.
I have done this several times on the 94 AWD Areostar. If you have done the upper ball joint then the bottom is not any big deal.
If your service manual does not cover it then throw the manual away, it is garbage. This is a general service task and is covered in the most basic automotive maintenance manuals, yes even in Chiltons and Haynes. I as a rule of thumb always replace the upper and lower as a set (not a requirement). There are ball joint tools that look similar to a 'C' clamp that will press the joint out of the arm. This tool is highly recommended that you have on hand. Makes it a lot easier that the typical Ford wrench (BFH).
I am curious as to how a drill was used to remove the upper ball joint. I have never used a drill during any of the untold ball joints I have replaced.
I am curious as to how a drill was used to remove the upper ball joint. I have never used a drill during any of the untold ball joints I have replaced.
The original upper ball joint is held in with rivets that need to be drilled out, when you put the new one in, you use bolts.
I do not recall that on my '94. Maybe they started with the rivets in the newer models? If they were there they did not seem to be to much of a bother or else I would hope to have remembered that. The rivets must be one of Ford's 'Better Ideas'.
I tried to remove the lower ball joint this weekend with a heavy puller. This didn't move, it sits really tight in the lower arm. Any hints how to get it out?
On my '94 I used a ball joint press as described earlier. It worked like a champ. But I still do not recall my upper being as you described in your '96 or was that a '97. Maybe the lowers also have differences.
Oh! sorry confused you with the other guy. The press should do you.
What press (model / where to obtain) would you recommend? Do you happen to have a weblink so I can see what it looks like? How much does such a tool cost?
I purchased mine from Harbor Freight years ago. There are various models and types and a few to a lot of adapter plates. All are pretty much just a type of 'C' clamp that you press the ball joint out and then back in the control arms. There are different adaptors because ball joints come in various sizes. Look for tools under various names from ball joint press to front end suspension kits. I think I paid about $20 although I believe I have seen them advertised in flyers for $50 on sale for $30. Try this link "http://www.harborfreight.com/cpi/ctaf/Displayitem.taf?itemnumber=4065", same as mine but more adaptors.
I purchased mine from Harbor Freight years ago. There are various models and types and a few to a lot of adapter plates. All are pretty much just a type of 'C' clamp that you press the ball joint out and then back in the control arms. There are different adaptors because ball joints come in various sizes. Look for tools under various names from ball joint press to front end suspension kits. I think I paid about $20 although I believe I have seen them advertised in flyers for $50 on sale for $30. Try this link "http://www.harborfreight.com/cpi/ctaf/Displayitem.taf?itemnumber=4065", same as mine but more adaptors.
I borrowed the Harbor Freight tool that had only three adapters and the smallest one was still slightly too big. The ID of the adapter was probably a few thousands smaller than the OD of the balljoint, so whenever I put any load on the balljoint, the adapter would slip over the balljoint.
If you buy a tool, take the replacement ball joint with you and make sure the adapter will work. I ended up having to put the whole mess back together without getting the job done because of that dang adapter.
Thank you guys for replying to this post, even though it isnt mine. I was thinkin I was gonna have to pull the entire control arm off and bring it to a machine shop to have it pressed. This did not seem fun for me, nor did the thought of having to pay someone else to do it for me. With my newly found knowledge Im gonna go and barrow the press from my local Autozone, which I might add so conveniently did not mention was available to barrow till I found it on their website. Thanks again, Steve.
Replaced mine on a 2wd about 5 months ago. Used the large C clamp press which you can get as a loaner from Auto Zone, or can buy outright at Harbor Freight. It is kind of tricky to figure out how use the attachments to press the bj out, but after looking at it a while the light bulb came on. You must have some sort of press to get it out, but it will come out and it is not too hard. Mine had 108,000 miles, 1996. I also changed the upper BJ. Now that is a job and it is well described if you do a search on this sight. I completely removed the upper control arm so I could get at the rivets more easily, and I also did the bushings. But if you do the upper, you have to support the car properly and carefully, because the UCA hold down bolts also hold the engine in place.
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