Notices
Aerostar Ford Aerostar

More coolant problems!

Old Jun 29, 2005 | 03:45 PM
  #1  
Cephus's Avatar
Cephus
Thread Starter
|
Freshman User
Joined: Jan 2005
Posts: 48
Likes: 0
More coolant problems!

Seems like this is a trend around here lately.

I've got a '91 Aerostar, 3.0, and normally, I never have a problem with cooling, it runs very cool in all kinds of weather, but as I was driving about two weeks ago, I got out and saw steam from under the hood. I looked and couldn't tell exactly where it was coming from and the temp gauge was never above half-way (which is hot for this van) so I checked the radiator, topped it off with coolant and decided I'd keep an eye on it. Everything was fine for two weeks.

Today, I was driving home and it started getting hot. It went up as far as the "A" in NORMAL and when I got home, there was a lot of steam. Again, I checked the coolant and it was very low so I refilled it. There was a slow drip of rusty-brown colored water underneath, dripping off the oil pan, but obviously it wasn't coolant and it stopped within a minute or two.

I'm going to pull the thermostat and probably just replace it, but is there anything else I should take a look at? I've been watching for puddles of water under the van when I pull out of parking spots for the last two weeks and haven't seen anything. Ideas?
 
Reply
Old Jun 29, 2005 | 04:20 PM
  #2  
JTHill24's Avatar
JTHill24
Posting Guru
Joined: Aug 2002
Posts: 1,041
Likes: 1
From: Orland USA
YES!!!!!!!!!!!!!!!!!!
Check the Freeze Plus on the sides of the Engine Block.
More than likely you have a rusted out one.
If you do Replace them at once with Brass ones or..........
You could be looking at a Engine Rebuild.

That is what happened to my wife's. She drove it to work (20miles) and it sat there and dripped water out all day. Then on the way home from work it over-heated and blew the Head-Gasket.

Jay

Ok just thought of this ....If it's Coming from the Front then it could be coming from the Weep hole on the Water Pump.
 
Reply
Old Jun 29, 2005 | 04:23 PM
  #3  
Cannon45's Avatar
Cannon45
Freshman User
Joined: Mar 2005
Posts: 25
Likes: 0
I had a '90 3.0 with a similar problem. It would do fine in town but at highway speed (55 mph) it would overheat. Replacing the thermostat didn't help. It turned out the problem was the fan clutch. After I replaced that it never overheated.

Hope this helps.
 
Reply
Old Jun 29, 2005 | 08:17 PM
  #4  
wresleu's Avatar
wresleu
Elder User
Joined: Jan 2004
Posts: 706
Likes: 0
I've had 6 Aero's (cargo's) for my business over the years. Ranging in 3.0/4.0 and every single one of them I've had to replace that god foresaken water pump. Buy plenty of beer and be prepared to curse ALOT if you end up having to replace the water pump. If you can, take it to a radiator shop and have them pressure test the cooling system.
 
Reply
Old Jun 29, 2005 | 09:51 PM
  #5  
DaveMac2Vans's Avatar
DaveMac2Vans
Elder User
Joined: Jan 2004
Posts: 558
Likes: 0
From: North Alabama
Originally Posted by wresleu
I've had 6 Aero's (cargo's) for my business over the years. Ranging in 3.0/4.0 and every single one of them I've had to replace that god foresaken water pump. Buy plenty of beer and be prepared to curse ALOT if you end up having to replace the water pump. If you can, take it to a radiator shop and have them pressure test the cooling system.
I have 2 Aerostars and each is on its third water pump. I have never seen one quite like it, either. Something like 18 bolts and 4 different lengths. Just getting them sorted out is a feat within itself. And I have never been able to change one without breaking at least one bolt. I used lots of anti-sieze after that. I'd be real tempted to replace it with an electric pump and fan if I were a better mechanic.
 
Reply
Old Jun 30, 2005 | 05:12 AM
  #6  
Ed's Avatar
Ed
Posting Guru
25 Year Member
Joined: Jun 1999
Posts: 1,642
Likes: 6
From: Northern California
Originally Posted by DaveMac2Vans
I have 2 Aerostars and each is on its third water pump. I have never seen one quite like it, either. Something like 18 bolts and 4 different lengths. Just getting them sorted out is a feat within itself. And I have never been able to change one without breaking at least one bolt. I used lots of anti-sieze after that. I'd be real tempted to replace it with an electric pump and fan if I were a better mechanic.
------------------
Dave, remember at the Ford Assembly Plant, St Louis MO. A factory worker stands there, holding a 3.0 V6 Motorcraft water pump. The "build sheet" is clipped on to his shirt. Then, in the 8th wonder of the World, the entire Ford Aerostar is built around the water pump, until a brand new Aerostar was driven off of the assembly line!
PS I'd like to speak with the Ford engineer who designed the Aerostar water pump and heater core...
 
Reply
Old Jun 30, 2005 | 07:19 AM
  #7  
reever's Avatar
reever
Elder User
Joined: May 2003
Posts: 500
Likes: 0
From: laurel springs NJ
If you do change out the waterpump, be aware that a few of the bolts do go thru into the waterjacket. You need to use a sealant on those bolts. I've used both pipe dope and a silicon sealant without any problems.
While you are poking around, check all of the freeze plugs. If one is bad, more than likely all are in some state of "possible failure". Better to find them now than later......

-reever
 
Reply
Old Jul 1, 2005 | 07:42 PM
  #8  
DaveMac2Vans's Avatar
DaveMac2Vans
Elder User
Joined: Jan 2004
Posts: 558
Likes: 0
From: North Alabama
My wife mentioned something about starting with the pump and building the van around it, but I never take much stock in her conversations regarding cars. I still remember the 76 Chevy Monza she bought before we married. . .and how much work it required.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-1

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-2

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-3

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-4

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-5

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-6

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-7

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-8

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-9

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
Old Jul 3, 2005 | 01:05 PM
  #9  
Cephus's Avatar
Cephus
Thread Starter
|
Freshman User
Joined: Jan 2005
Posts: 48
Likes: 0
I know I've changed out the water pump on this thing before, just can't remember how long ago. Haven't had a chance to look at it yet but I will today, hopefully it'll be a relatively easy fix, I'm really getting tired of squeezing under the hood.
 
Reply
Old Jul 3, 2005 | 05:42 PM
  #10  
Cephus's Avatar
Cephus
Thread Starter
|
Freshman User
Joined: Jan 2005
Posts: 48
Likes: 0
Actually, now that I've had a chance to dig around under there, it does look like the water pump. Amazing how water can end up in weird places, it's coming out of the weep hole, but somehow, it's running down and dripping off the back of the oil pan.

Too bad the Aerostar is such a pain to work on, there really is no way of getting at it without taking the radiator, etc. off, so on Tuesday it goes to the mechanic.
 
Reply


Thread Tools
Search this Thread

All times are GMT -5. The time now is 09:15 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE