fuel tank anomaly....
I've run out of gas a few times now (thank God I have the saddle tanks) because my main tank stops feeding after it has fed about 8 gallons. I can fill it up, and after about 8 gallons have been used (somewhere under 100 miles), the tank "goes dry". Then I fill it, and it only takes about 8 gallons!
What's up with that? I know it's filling to the top, because you can hear it sloshing around.
Could the feeder tube somehow be standing that high in the tank that it never uses the lower part of the tank?
I've given up (for now) using the main tank, and just run on the saddle tanks until they go dry, then swith to the main for a spare.
Any ideas?
Once fuel level dipped below holes in the tube, fuel pump sucked froth or air through the line. The engine would not run. I could not buy another fuel tank sender unit so I slid a piece of tubing over the OEM tube & silver-soldered ****' ends closing them on the outside of the OEM tube. A lot of hassle but seemed to work fine.
The truck sat unused for a number of years before I ever worked on it. I figure some condenstaion caused that problem over the years it sat unused.
FBp
I'll bet mine sat for a long time in it's past, so maybe you're on to something. But isn't the draw tube inside the tank really short, like standing up above the bottom just enough to empty the tank, but still leave sludge sloshing around? How can a draw tube stop drawing with over a half tank left?
Saturday in the mail I got my 4-volume official Ford Service Manual set. I'll look in the Fuel section and see if it gives me some kind of clue.
Thanks!
FordBoyPete is saying there is a hole in the tube half way down (or up). When the fuel level gets to the hole it stops using fuel from the tannk and starts sucking air.
edit - Dang, wizzard beat me to it...
If the tank has baffles, one of them may be plugged, so it's not letting fuel flow to the other side.
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What sort of fuel tank do you have? And where is your Fuel Gauge Sender located?
OEM Behind the seat fuel tanks, in fact all FoMoCo fuel tanks I ever saw draw from the top with their pick-up tube extending down into tank & fuel load. The fuel gauge sending unit is also mounted on that assembly (tube). Like Steve says there's a soda straw effect of fuel extraction. Fuel goes up before going down & exiting through cab floor, or at least it did/ does in OEM set ups.
I don't think a cap can be the problem. 8 gallons is a lot of fuel. It doesn't take that much to "vacuum lock" a fuel line in a non vented system. He's talking about -8 gals from full. If he had a nearly empty tank it would take longer because there is greater expansion of air vs fuel, but in a full tank there is little to no air to expand. It Would Vacuum Lock before the 1st gallon was drawn off. . . .
The way to find out is pull sender unit & fuel draw tube from the tank & look.
FBp
So I am now educated as to how the main tank draws, thru a tube extending DOWN, not thru a tube extending UP, as I assumed. That explains everything! ( I suppose I would have learned this if I had just pulled the sender).
My gas guage ALSO does not work, so I knew I had to pull the sender sometime, but for now I've been lucky, operating off the saddle tanks and using the main as a spare.
Thanks for all the help, I'm sure my problem is the "straw effect".
Look closely where rheostat housing is "spotted" onto draw tube, most likely that's where the "fault" will be.
FBp
Last edited by FordBoypete; Jun 28, 2005 at 11:21 AM.


