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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Remove bed to replace fuel pump? Nuts!

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Old May 2, 2005 | 04:07 PM
  #1  
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bbells
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Remove bed to replace fuel pump? Nuts!

91 f150, 4.9L dual tanks.
Ok, I read the posts and quickly decided it was nuts to remove the bed to replace the fuel tank. The carriage bolts were real good at spinning, but not unscrewing. Could have cut them off with the torch, but it would have burned the bed. Nice job Ford did putting the bolts in a spot where you can only reach them with a bent extension on the impact wrench. So I simply siphoned the fuel, cut the tank straps with a sawzall, dropped the tank down, replaced the pump, put the tank back in with new straps and bolts. It was simple and took no time at all. Talked to the Ford dealer when I got the straps and they said they only remove the bed on newer trucks. You know, before everything is rust welded together.
 
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Old May 2, 2005 | 04:39 PM
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My strap bolts came undone easiley but i did replace the bolts with Grade 8 bolts when i put the tank back up. Now i have to do the same with the rear tank since it floats all over when it gets down to 5 gallons or less it does stay on full until then.
 
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Old May 2, 2005 | 04:44 PM
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I did the same... replaced tank bits from underneath. Except, I liberally applied anti-sieze on the threads to avoid having to cut straps in the future.
 
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Old May 2, 2005 | 07:37 PM
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SoFla David
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my theory is:


Problem with one tank... Drop the Tank
Problem with Both Tanks.... Raise the bed
 
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Old May 2, 2005 | 10:42 PM
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You dont have to remove it,just take the bolts out of one side and loosen the other side.Then raise it up on one side,like SoFla David says.
 
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Old May 2, 2005 | 11:17 PM
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SoFla David
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From: Miami
Originally Posted by bluebones
...take the bolts out of one side and loosen the other side.Then raise it up on one side,....
but if you do it this way, be carefulll you don't scratch/dent the corner of the bed with the corner of the rear bumper.

"guess how I know this"
 
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