Notices
1999 - 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with diesel V8 and gas V8 and V10 engines
Sponsored by:
Sponsored by: Real Truck

Firewall Access for large cables

Thread Tools
 
Search this Thread
 
Old Apr 4, 2005 | 06:37 PM
  #1  
Chris_in_Texas's Avatar
Chris_in_Texas
Thread Starter
|
Senior User
Joined: Jan 2005
Posts: 225
Likes: 0
From: Frisco, TX
Firewall Access for large cables

Hello,

I just purchased a new 2005 F250 KR CC 6L and need to run cables between the engine compartment and the cab. I noticed a hole above the wire-harness holes on the drivers side. It currently has some aluminum tape over it and on the inside has a square cutout in the same area.

Does anyone know what the part number would be of a large round rubber grommet would fit this? I want to open up the hole, but don't want any water inside. It appears to be approx 2" in diameter.

I know of the four pass-thru wires located above the hole as well.

Thanks,
Chris
 
Reply
Old Apr 5, 2005 | 07:30 AM
  #2  
CmprSpecial's Avatar
CmprSpecial
Elder User
20 Year Member
Joined: Jun 2001
Posts: 775
Likes: 0
From: Northern Va
How big a cable?

I found a hole on the passenger side, right at the floor in the corner that I was able to just fit a 7 wire cable (each wire was 10 gauge)through. The grommet worked well to keep the wire from fraying.
 
Reply
Old Apr 5, 2005 | 08:26 AM
  #3  
iskybantilus's Avatar
iskybantilus
Elder User
Joined: Feb 2003
Posts: 881
Likes: 0
From: NJ ... the garbage state
I used the same hole, it is easily accessable by removing several rear bolts from the fender liner and pulling it back. Using a flashlight into the hole someone on the inside of the truck should see the light/wire comgin through and grab it if you remove the kick panel on the passenger side.
 
Reply
Old Apr 5, 2005 | 09:03 AM
  #4  
CyberJay's Avatar
CyberJay
Senior User
Joined: Dec 2004
Posts: 441
Likes: 0
From: Cave Springs, AR
I have a bunch of wires coming through the big hole at the top of the driver's side firewall. 2awg power, couple 10awg power, couple 14awg for relays for lights and stuff, large three conductor strobe cable. Just used a little electrical tape when I was done and I haven't had any leaks. I don't think water gets that high up your firewall much.

I also use that smaller hole by the passenger's foot. I throw the cable out from inside the cab, it will fall down behind the fender liner, then I use a string to pull it up to the top. I think I only have a strobe cable through it now, but I used to have a 10awg power or two through there.

-Jay
 
Reply
Old Apr 5, 2005 | 11:46 AM
  #5  
Frobozz's Avatar
Frobozz
Posting Guru
Joined: Aug 2004
Posts: 1,011
Likes: 0
The hole in the driver's side is probably the one where the clutch master cylinder pushrod would go through the firewall if you had a manual trans. Last time I passed some wires through that hole (on a 2000 X) I just drilled through the center of the plastic plug that was in the hole and used that as my grommet. If you have a lot of wires though, you'll probably want a real grommet.

The X had sound deadening foam on the inside against the firewall, but there was a rectangular cutout in it where this hole was, so I removed that.

Duncan
 
Reply
Old Apr 5, 2005 | 12:53 PM
  #6  
Chris_in_Texas's Avatar
Chris_in_Texas
Thread Starter
|
Senior User
Joined: Jan 2005
Posts: 225
Likes: 0
From: Frisco, TX
Thanks everyone. Currently there is no grommet in this hole, just some tape and the knock out on the inside. Thats a good spot for me to get cabing thru, but a grommet would be nice, guess I will ping the dealer and see if it shows up on the parts books.

Thanks again,
Chris
 
Reply
Old Apr 7, 2005 | 11:39 PM
  #7  
KenReb's Avatar
KenReb
Mountain Pass
Joined: Aug 2003
Posts: 147
Likes: 0
From: Georgia
You can also try hardware stores. We have a huge ACE here in Tucson, and the owner is a car nut I hear, and he carries a lot of automotive hardware, along with assorted size grommets. All of the ACE stores that I have been in here have grommets in assorted sizes.
 
Reply
Old Apr 8, 2005 | 11:41 PM
  #8  
88F-150pimp's Avatar
88F-150pimp
Senior User
Joined: Dec 2003
Posts: 298
Likes: 0
Yeah, i wouldn't want to go buy a grommet from the dealer. They'll probably charge 10 bucks for it. My dad just got me a water neck, and it cost $70! Good thing he broke it. Anyway, as mentioned before, check ACE, or you can get a whole grommet kit from Jc Whitney with a bunch of different sizes.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Apr 9, 2005 | 10:12 AM
  #9  
Chris_in_Texas's Avatar
Chris_in_Texas
Thread Starter
|
Senior User
Joined: Jan 2005
Posts: 225
Likes: 0
From: Frisco, TX
Thats a good idea... I'll give them a check.

Chris
 
Reply




All times are GMT -5. The time now is 07:19 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE