Notices
General Automotive Discussion

Windstar engine question

Thread Tools
 
Search this Thread
 
Old Feb 24, 2005 | 06:21 PM
  #1  
rikfish's Avatar
rikfish
Thread Starter
|
Posting Guru
Joined: Jun 2002
Posts: 1,146
Likes: 0
From: Colorado
Unhappy Windstar engine question

Brother in law just called, appears he has blown a head gasket on his 1996 3.8 ltr. Windstar. Had a mechanic at a heavy equipment dealer inspect it and when they pulled the dipstick all they found was sludge. Van wasn't overheating at the time it quit according to B.I.L. It had stalled a couple of times within a few miles of getting it looked at.

What would be a good price for replacing the blown head gasket? Somewhere he got a price of around $1k. We are trying to decide whether or not to repair or replace the van. He uses it daily for our business. I have looked at Kelly's Blue Book and find the value of this year van with it's equipment to be between $2K and $3.5K. Of course, that is with a good engine. Overall the van is in very good condition.

Van has 115K miles on it so that is part of the equation as well.......
 

Last edited by rikfish; Feb 24, 2005 at 06:25 PM.
Reply
Old Feb 24, 2005 | 08:06 PM
  #2  
1956MarkII's Avatar
1956MarkII
Lead Driver
20 Year Member
Joined: Apr 2002
Posts: 7,746
Likes: 7
From: Tampa Bay, FL USA
$1000 is cheap. When I was doing these for Ford in 1999-2000, we were getting $1800-$2300. A tech I worked with charged me $1300 to do one on a Taurus wagon in '99, and that was in his own garage in his spare time. Honestly, though, I'd have to think seriously about putting ANY money into a '96 Windstar with 100K plus on the odometer. Is the B-I-L in a position where he just can't afford to buy another vehicle right now?
 
Reply
Old Feb 24, 2005 | 08:42 PM
  #3  
rikfish's Avatar
rikfish
Thread Starter
|
Posting Guru
Joined: Jun 2002
Posts: 1,146
Likes: 0
From: Colorado
Jeff,

We have been talking about replacing this van recently. B.I.L. gets paid mileage for his usage, which could cover a large part of the payment for a new van. We are a small partnership franchise (4 people), with one retail store and 2 vans running around selling our products. We go to businesses and sell snack food and candy to the employees while they are at work. The business also owns one van which I use 3 days a week. We bought this one used, outright, and so far it has worked well. (95 Plymouth Voyager)

Our needs in a van are pretty basic, good A/C, well insulated for summer as some of our products are very sensitive to warm temperatures. It would be nice to have other creature comforts for sure, but a cargo style mini van is sufficient. We can install insulation ourselves.

Anyway, I thought $1K sounded a little low too, but we do have some good contacts through the business that might give us a break. Kind of hate to scrap this van as overall it is in good shape, has most all of the amenities.

Yup, we go to our local Ford dealer every other week on business! Youse guys in the car business have a healthy appetite for our products!
 
Reply
Old Feb 24, 2005 | 10:27 PM
  #4  
windstarme's Avatar
windstarme
New User
Joined: Feb 2005
Posts: 19
Likes: 0
From: Connecticut
windstar front end problems

Sorry to hear about the head gasket. Luckily i befriended a ford tech who retorqued my head bolts and instructed me to use stop leak at every oil change to prevent mine from going.(still original headgasket at 175000miles) The motor can go forever, providing the gaskets hold up! However I did get a new tranny at 130000, so if you need a major engine repair, you may want to consider refurbing the tranny while you are at it. I personally prefer the power of the 3.8 over the weeny 3.3 and 3.0 voyagers, siennas and odesseys. Just my two cents!
 

Last edited by windstarme; Feb 24, 2005 at 10:34 PM.
Reply
Old Feb 24, 2005 | 10:37 PM
  #5  
rikfish's Avatar
rikfish
Thread Starter
|
Posting Guru
Joined: Jun 2002
Posts: 1,146
Likes: 0
From: Colorado
Add to my concerns, with the water in the oil problem and stalling, I am worried about the possibility of scoring some bearings, etc. I've never heard any good running 10water30 weight oil............
 
Reply
Old Feb 25, 2005 | 12:28 AM
  #6  
85e150's Avatar
85e150
Super Moderator
20 Year Member
Community Builder
Liked
Community Favorite
Joined: Apr 2004
Posts: 34,466
Likes: 2,798
Club FTE Gold Member
Another 3.8 head gasket failure, add to the thousands....
 
Reply
Old Feb 25, 2005 | 12:55 AM
  #7  
Racerguy's Avatar
Racerguy
Hotshot
Joined: Aug 2002
Posts: 12,679
Likes: 15
From: BC, Canada
Besides the head gaskets these engines also have problems with the timing cover gaskets. They can leak coolant into the oil too. Coolant in the oil eats bearings pretty quickly.
 
Reply
Old Feb 25, 2005 | 07:06 AM
  #8  
rikfish's Avatar
rikfish
Thread Starter
|
Posting Guru
Joined: Jun 2002
Posts: 1,146
Likes: 0
From: Colorado
Dave,

B.I.L did say he thought he saw some moisture on the side of the engine while they were looking at it. He is NOT mechanically inclined, so I try to not ask too specific of questions. I found out he had it towed to the local Ford dealer yesterday. Have to wait and see what they say now.

Any idea for cost? Both head or timing cover replacement?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski




All times are GMT -5. The time now is 12:49 PM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE