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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

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Old Jan 1, 2005 | 04:38 AM
  #1  
chrono4's Avatar
chrono4
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From: Elkhart IN
roll bar

ive got a 88 f150 flatbed and want to make a rollbar for it that i could also mount lights to. what size tubing and what wall thickness do you think i should use? any ideas on design? thanks in advance.

chrono
 
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Old Jan 1, 2005 | 09:25 AM
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crazandy
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Is it just for looks? Or do you want it to protect you and the vehicle if you roll it? If you're going for strength I'd choose 2" DOM tubing with about .180 wall. For looks, choose anything you'd like.
 
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Old Jan 1, 2005 | 02:26 PM
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tex94F250
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From: N. Gwinnett Co. Georgia
We used (for protection) 4" sched 40 black pipe and long sweep ells for the radius. Welded all w/ mig and ground flush so that no seam shows. Ran fish mouthed and welded 4" on a 45° angle about 8" from the ell weld to the bed along the side.Comes to rest just before dual rears. Used 4"x2" tubing to make light brackets and ground them to the contour of the 4" pipe. Used 150# flanges to mount on bed. Bed is 1/4" steel w/ gooseneck in well. Have fairlead for bed mounted winch welded to the bottom of the bar and it has come in handy for getting things un-stuck. Leverage, ya know. Jerry is working on a cutout with a fairlead in the bed just aft of the winch and fairlead under the push bar, some creative routing will be required, but he's real good with this type of fabrication. The winch will be able to be used to either front or rear from the bed mound. Electric over hydraulic winch, by the way, off a wrecker. Looks to be about a 10,000# unit
Tex
 
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Old Jan 1, 2005 | 05:31 PM
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Marc150
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From: Canastota
My boss has one made of square steel, outlines the cab and has bed rail runners welded to it. Looks nice, clean and cool. I may do it myself soon.
 
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Old Jan 1, 2005 | 10:54 PM
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chrono4
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From: Elkhart IN
i want it for the protection but i also want to be able to mount lights on it. i also want to take two supports from the top and go about halfway down the bed and then make a spare tire mount that can be removed when i need to haul stuff.
 
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