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Aerostar Ford Aerostar

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Old Dec 8, 2004 | 05:42 PM
  #1  
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Electronic window

My drivers side window on my 95 ext is dying a long slow painful death. Gets slower and slower with each time I use it - I have even had to push it up with one hand while pushing the button with the other just to close it all the way.

Im not a mechanic but not afraid to replace the motor if it is fairly straightforward. Any recommendations?

Just about to post another topic regarding rear heat and ac - could this be related? Perhaps an electrical problem...hmmm...
 
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Old Dec 8, 2004 | 06:35 PM
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M.Herrington
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Power Window Motor, Aerostar


Removal

1. Disconnect the battery ground cable.

NOTE:
On vehicles equipped with EEC, when the battery has been disconnected and reconnected, some abnormal drive symptoms may occur while the Powertrain Control Module (PCM) relearns its adaptive strategy. The vehicle may need to be driven 10 miles or more to relearn the strategy.

2. Remove the door trim panel. Refer to «Section 01-05A».

3. Disconnect power window motor wire harness connector.

NOTE:
Check inside the door to make sure electrical wires are not in line with holes to be drilled in the door inner panel.

4. Using a 12.7mm (1/2-inch) diameter drill bit, drill two holes in the door inner panel at the drill dimples located opposite the two unexposed motor drive retainer screws.



5. Remove three motor mount retainer screws, using two drilled holes and existing larger hole access to screw heads.

6. Push motor toward outside sheet metal to disengage motor and drive from regulator gear.

7. After the motor and drive are disengaged, prop the window in full up position.

8. Remove motor and drive from inside door.

WARNING:
AEROSTAR HAS A COUNTERBALANCED SPRING. WINDOW MUST BE IN UP POSITION TO REMOVE POWER MOTOR OR BLOCKED TO PREVENT WINDOW FROM SUDDENLY RAISING, CAUSING POSSIBLE INJURY.


Installation

1. Install a new motor and assembly. Tighten motor retaining screws to 5.6-9.6 N-m (50-84 in-lb).

2. Install two pieces for Pressure Sensitive Waterproof Tape D6AZ-19627-A or equivalent body tape 25.4mm (1 inch) square over drilled holes.

3. Connect power window motor wiring, and battery ground cable.

4. Remove glass prop and check window operation.

5. Make sure door drain holes are open.

6. Install trim panel. Refer to «Section 01-05A».
 

Last edited by M.Herrington; Dec 8, 2004 at 06:38 PM. Reason: wrong instructions
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Old Dec 8, 2004 | 08:05 PM
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Thanks for posting the instructions - much appreciated!
 
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Old Dec 9, 2004 | 10:14 AM
  #4  
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yendor
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From: northern mn
Before you do that,I would spray the weather stripping tracks were the window runs up and down,they get dry and hold on to the glass and bind the window so it can hardly move I used silicone lub it stays slippery but drys out
 
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Old Dec 9, 2004 | 04:14 PM
  #5  
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Didnt even think to do that! Ive got a good silicone lube sitting here!!! Thanks yendor - will try.
 
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Old Dec 11, 2004 | 11:12 PM
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mvlr5000
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From: Puebla Mexico
I spray it with Pledge for forniture and now my window works great.
 
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