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I'm hoping someone can help me out here, cuz I'm afraid I'm in a pickle. I am replacing the glow plug in the #2 cylinder and have run into a problem. The short story is that the glow plug has disassembled itself, and the rod is stuck in the block. The "sleeve" of the glow plug (the part you put the socket on) unscrewed and came out leaving the long, slender part of the plug in the block. All I can get on the end of the rod is a pair of needlenose pliers and have, as of yet, been unable to get it to budge. I assume there are deposits on the end of the plug that are keeping it from coming out, but it may actually be a situation of the end being mushroomed by, perhaps, contact with the piston. Any ideas, words of advice, etc.? I really need your help, so anything would be much appreciated. By the way, it is a '97 PSD.
Penetrating lubricant.Let it soak for a while. Short of taking the head off I don't know what to do if the end is "mushroomed". I'll have to think about that. Good luck.
It's just crud buildup, not mushrooming. Put some penetrating lubricant in there and let it soak. Get some Vise-grips on there... you may need to buy some of the needle-nosed ones... Make sure they are really gripping the stub end well. Then tap *in* a tiny bit, then tap *out* a tiny bit, and so on. You tap in to get some momentum on it when it's coming back out, but you don't want to lose the grip on it and have it go into the cylinder, so do be careful! Eventually it will come out.
Here are mine from one side on the '97, with one that broke apart like that:
Thanks for your replies so far. I did put some penetrating lube in just in case it was deposits. I will be getting back to the truck shortly to see if there are any improvements. Assuming deposits, would a shot of carb cleaner do any good?
-David
It' s good to use whatever you use to soften the crud, but really in the end what makes it flake off is the in-out-twist action on the plug stub using the Vise-grips. Just make sure you have a really good grip on it, you need to hold on for dear life once you get it moving in the bore so it doesn't end up *in* instead of *out*!
Liquid wrench and lots of patents. Take your time and let the liquid wrench do the work.
I freaked out once when I broke off three header bolts in the heads of my classic 71 Dodge Challenger. Turned my stomach. Spent the next week using liquid wrench, vise grips and finally the acetylene torch. VERY CAREFULLY. The heat is what really helped. Too bad you can't get a little heat in that area. It would really help.
I had a glow plug element stuck in the bottom of the shaft, but there was no way I could get a set of vise grips on it. That shaft is long and narrow.
Right, if the electrode rod isn't still stuck to the tip, if just the very tip of the glowplug is still in the hole, you're pretty hosed. In my picture, it was still stuck together, and you can see where I used the Vise-grips on the end to yank it out.
Thanks for the replies everyone. I was fortunate in that I could get needlenose Vise grips on the end of the electrode and was finally able to free the sucker. It took all day to do one glow plug, but now I know how its done, what things look like, etc. Hopefully it will be a while before I have to do that again. I may test the glow plugs more often, though, and try to get a bad one out before it has time to build so much carbon on it.
Frobozz, I hate to waste your time but could you quickly explain your picture. I luckily have not been inside my motor yet.
Those are the 4 glow plugs removed from one side of my '97 F250HD at about 120K miles. Three of them came out cleanly, but one broke apart exactly as described by the original post in this thread. The part the wrench goes on is not attached as strongly to the electrode and tip as the tip is attached to the cylinder with carbon buildup... so it breaks apart and just the top part comes out. (I kind of think this is by design, because a lot of the alternatives would be worse!) The electrode is still sticking up out of the hole where you can see it and grip it with skinny Vise-grips. Once you've grabbed onto it to secure it, you can start working it down into the hole and back out, adding penetrating oil, etc. This is all under the valve covers, in between the valves and rocker arms and such.
On the other side, 2 broke when trying to remove them. Using a meter beforehand, I only had one working glow plug. Clearly I waited too long before doing this job, and of course it was bitter cold out at the time because nobody discovers bad glow plugs when it's warm out!