Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Glow plug difficulty

Thread Tools
 
Search this Thread
 
Old Nov 27, 2004 | 01:30 PM
  #1  
wingit1x's Avatar
wingit1x
Thread Starter
|
Senior User
Joined: Jun 2002
Posts: 116
Likes: 0
From: Western Slope, CO
Glow plug difficulty

I'm hoping someone can help me out here, cuz I'm afraid I'm in a pickle. I am replacing the glow plug in the #2 cylinder and have run into a problem. The short story is that the glow plug has disassembled itself, and the rod is stuck in the block. The "sleeve" of the glow plug (the part you put the socket on) unscrewed and came out leaving the long, slender part of the plug in the block. All I can get on the end of the rod is a pair of needlenose pliers and have, as of yet, been unable to get it to budge. I assume there are deposits on the end of the plug that are keeping it from coming out, but it may actually be a situation of the end being mushroomed by, perhaps, contact with the piston. Any ideas, words of advice, etc.? I really need your help, so anything would be much appreciated. By the way, it is a '97 PSD.

Thanks in advance.
-David
 
Reply
Old Nov 27, 2004 | 02:15 PM
  #2  
drillerdan's Avatar
drillerdan
Junior User
Joined: Sep 2004
Posts: 78
Likes: 0
From: Cincinnati, Oh
Club FTE Silver Member

Penetrating lubricant.Let it soak for a while. Short of taking the head off I don't know what to do if the end is "mushroomed". I'll have to think about that. Good luck.
 
Reply
Old Nov 27, 2004 | 02:24 PM
  #3  
Frobozz's Avatar
Frobozz
Posting Guru
Joined: Aug 2004
Posts: 1,011
Likes: 0
It's just crud buildup, not mushrooming. Put some penetrating lubricant in there and let it soak. Get some Vise-grips on there... you may need to buy some of the needle-nosed ones... Make sure they are really gripping the stub end well. Then tap *in* a tiny bit, then tap *out* a tiny bit, and so on. You tap in to get some momentum on it when it's coming back out, but you don't want to lose the grip on it and have it go into the cylinder, so do be careful! Eventually it will come out.

Here are mine from one side on the '97, with one that broke apart like that:

http://www.backglass.org/duncan/f250..._glowplugs.jpg

In all likelihood that was a glow plug that wasn't working, so the crud built up on it.

Duncan
 
Reply
Old Nov 27, 2004 | 03:23 PM
  #4  
wingit1x's Avatar
wingit1x
Thread Starter
|
Senior User
Joined: Jun 2002
Posts: 116
Likes: 0
From: Western Slope, CO
Thanks for your replies so far. I did put some penetrating lube in just in case it was deposits. I will be getting back to the truck shortly to see if there are any improvements. Assuming deposits, would a shot of carb cleaner do any good?
-David
 
Reply
Old Nov 27, 2004 | 04:43 PM
  #5  
drillerdan's Avatar
drillerdan
Junior User
Joined: Sep 2004
Posts: 78
Likes: 0
From: Cincinnati, Oh
Club FTE Silver Member

It wouldn't hurt to try some carb cleaner too but the penetrating lubricant is absorbed to soften the deposits.
 
Reply
Old Nov 27, 2004 | 05:03 PM
  #6  
Frobozz's Avatar
Frobozz
Posting Guru
Joined: Aug 2004
Posts: 1,011
Likes: 0
It' s good to use whatever you use to soften the crud, but really in the end what makes it flake off is the in-out-twist action on the plug stub using the Vise-grips. Just make sure you have a really good grip on it, you need to hold on for dear life once you get it moving in the bore so it doesn't end up *in* instead of *out*!

Duncan
 
Reply
Old Nov 27, 2004 | 06:44 PM
  #7  
Quadzilla's Avatar
Quadzilla
Postmaster
Joined: Feb 2002
Posts: 2,773
Likes: 0
From: Bonney Lake, WA
I had a glow plug element stuck in the bottom of the shaft, but there was no way I could get a set of vise grips on it. That shaft is long and narrow.
 
Reply
Old Nov 27, 2004 | 07:46 PM
  #8  
Ran440's Avatar
Ran440
Freshman User
Joined: Mar 2003
Posts: 37
Likes: 0
From: Flint, MI
wingit1x

Liquid wrench and lots of patents. Take your time and let the liquid wrench do the work.
I freaked out once when I broke off three header bolts in the heads of my classic 71 Dodge Challenger. Turned my stomach. Spent the next week using liquid wrench, vise grips and finally the acetylene torch. VERY CAREFULLY. The heat is what really helped. Too bad you can't get a little heat in that area. It would really help.

Best of luck,
Randy
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Nov 27, 2004 | 10:23 PM
  #9  
Frobozz's Avatar
Frobozz
Posting Guru
Joined: Aug 2004
Posts: 1,011
Likes: 0
Originally Posted by Quadzilla
I had a glow plug element stuck in the bottom of the shaft, but there was no way I could get a set of vise grips on it. That shaft is long and narrow.
Right, if the electrode rod isn't still stuck to the tip, if just the very tip of the glowplug is still in the hole, you're pretty hosed. In my picture, it was still stuck together, and you can see where I used the Vise-grips on the end to yank it out.

Duncan
 
Reply
Old Nov 29, 2004 | 06:56 PM
  #10  
wingit1x's Avatar
wingit1x
Thread Starter
|
Senior User
Joined: Jun 2002
Posts: 116
Likes: 0
From: Western Slope, CO
Thanks for the replies everyone. I was fortunate in that I could get needlenose Vise grips on the end of the electrode and was finally able to free the sucker. It took all day to do one glow plug, but now I know how its done, what things look like, etc. Hopefully it will be a while before I have to do that again. I may test the glow plugs more often, though, and try to get a bad one out before it has time to build so much carbon on it.
 
Reply
Old Nov 30, 2004 | 08:19 PM
  #11  
Hyside5's Avatar
Hyside5
Freshman User
Joined: Nov 2004
Posts: 40
Likes: 0
Help me out

Frobozz, I hate to waste your time but could you quickly explain your picture. I luckily have not been inside my motor yet.
 
Reply
Old Dec 1, 2004 | 05:42 AM
  #12  
Frobozz's Avatar
Frobozz
Posting Guru
Joined: Aug 2004
Posts: 1,011
Likes: 0
Originally Posted by Hyside5
Frobozz, I hate to waste your time but could you quickly explain your picture. I luckily have not been inside my motor yet.
Those are the 4 glow plugs removed from one side of my '97 F250HD at about 120K miles. Three of them came out cleanly, but one broke apart exactly as described by the original post in this thread. The part the wrench goes on is not attached as strongly to the electrode and tip as the tip is attached to the cylinder with carbon buildup... so it breaks apart and just the top part comes out. (I kind of think this is by design, because a lot of the alternatives would be worse!) The electrode is still sticking up out of the hole where you can see it and grip it with skinny Vise-grips. Once you've grabbed onto it to secure it, you can start working it down into the hole and back out, adding penetrating oil, etc. This is all under the valve covers, in between the valves and rocker arms and such.

On the other side, 2 broke when trying to remove them. Using a meter beforehand, I only had one working glow plug. Clearly I waited too long before doing this job, and of course it was bitter cold out at the time because nobody discovers bad glow plugs when it's warm out!

Duncan
 
Reply




All times are GMT -5. The time now is 05:09 AM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE