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Mig Set Up, Need Help

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Old Oct 10, 2004 | 05:29 PM
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Mig Set Up, Need Help

Hi, guys, i have a Linclon WELD-PAK 100 welder and love it, it works great! I just got the mig conversion kit for and have it all set using Argon mix C-25, My problem is that i cant find in the paper work anywhere as to what flow rate to set the regulator at, Can any of you certified welders help me with this? Please, if you dont know please dont guess at, I could do that my self. Thanks DW
 
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Old Oct 10, 2004 | 08:31 PM
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From: SE Iowa
You should be fine setting the regulator for 25-30 psi.

Stryder
 
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Old Oct 10, 2004 | 08:37 PM
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Yeah, I set mine at 25. a little higher if welding outside. There's not really a precise setting. In fact, my guage broke on mine, I just go by sound, if it sounds like its blowing too much gas, I turn it down a bit.
 
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Old Oct 10, 2004 | 08:56 PM
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You can turn it down untill you have porisity develope and then turn it back up some that way you wont be using extra gas. Remember when you change to solid wire you need to change the polarity on the machine.
 
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Old Oct 10, 2004 | 09:02 PM
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How can you tell if the polarity is correct. Mine was flux wire, all i did was change spools and turn the gas on (Cemont brand welder). What happens to the welds if the polarity is backwards ??
 
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Old Oct 10, 2004 | 09:10 PM
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Okay well i i guess i'll just play with it some, i just didn't want to waste gas. And i did change the polarity, I've mig welded a little before, but some else set up the machine.
Thanks for the imput. DW
 
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Old Oct 11, 2004 | 10:11 AM
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Originally Posted by laynrubber
How can you tell if the polarity is correct. Mine was flux wire, all i did was change spools and turn the gas on (Cemont brand welder). What happens to the welds if the polarity is backwards ??
If your running flux cored, the polarity is called DCEN, meaning Electrode Negative. Inside the access panel, there will be 2 wires, one goes to the ground clamp, the other to the gun. When running flux cored, the wire to the gun should be hooked to the negative terminal, and the ground to the posotive. i'm not exactly sure if it will hurt it any, but I did notice cleaner looking welds when I switched to the correct polarity on mine.
 
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Old Oct 11, 2004 | 05:40 PM
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I wouldnt the gas below 25psi. There is more to a shielding gas than just removing oxygen from the welding environment. It also aids in the depth of penetration. Besides, once you have the bottle, gas is cheap! For a 40 cu. ft. bottle in my area its $18 for a refill and $25 for a 80 cu.ft. So dont worry about wasting gas.

Stryder
 
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Old Oct 11, 2004 | 09:13 PM
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I am not sure how the amount of gas would effect penetration but the type of gas does. CO2 digs deeper than C25 and for sheetmetal its one of the reasons to use C25 as well as some slightly better metalurgical properties.
 
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Old Oct 16, 2004 | 02:04 AM
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Use as little as possible. Turn down till you get porosity and then back up just a little as suggested by Sberry27. CO2 will give a hotter weld but more spatter. The C25 is probably the best compromise and is the most common mixture. Good call on the polarity change too. Confirm with a voltmeter if unsure. Having it backwards will result in less penetration and more heat dissipated in the mig gun itself.
 
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Old Oct 16, 2004 | 09:11 PM
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thanks for all the help guys, wow what a difference, the welds are much smoother and cleaner. I've been working with 16ga sheet metal the last few days building me a storage box for the bed of my truck, I'try to get some pics in a few days, i thought it looked decent for my first atemp at something like that! DW
 
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