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'97 PSD No Start

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Old Oct 8, 2004 | 03:47 AM
  #1  
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Question '97 PSD No Start

We've got a '97 F250 4x4 5sp that sat for a few weeks now won't start. The wait-to-start light does not come on, but we cranked the hell out of it anyway, recharged the batteries and tried again. The truck ran fine before this, never a problem, except the batteries do get weak if we let it sit like this (new or old batteries). After talking to some folks indications are pointing to the PCM. My question is this. A relative has a '97 PSD 5sp 2wd truck and we are wondering if we can safely swap the PCM from his truck into mine for testing purposes -- process of elimination thing. Any advice is appreciated.
 
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Old Oct 8, 2004 | 06:04 AM
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swappin parts from one 5 speed to another I would imagine would be okay. The only difference would be evident in automatic trans. I would think the cps may be giving you the fit ... does the tach register while cranking? Also, you may want to be careful not to overheat the starter. Is there any smoke coming from the tail pipe when cranking .. may be the glow plug system may be messed up from sitting. I would also plug the block heater in for a few hours before trying it.
 
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Old Oct 8, 2004 | 11:40 AM
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Thanks for getting back to me. Still need to check the cps as well. Glow plugs are fresh, as is the relay. As for the starter, "Cranking the hell out of it" was an attempt at humor -- it's not being overworked. We'll plug the block heater in and check for smoke/tach movement.
 
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Old Oct 8, 2004 | 12:05 PM
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With these trucks it seems that if the glow plug system does not work or its not plugged in they dont want to start. Maybe pulling it would get enough heat built up but I never tried, weak batteries will also cause a no start.. Did the wait to start light work before parking it. If so glow plug issues are more than likely the issue, namely the glow plug relay. If there is no smoke from the tailpipe there is no fuel being delivered. Engine oil level and HPOP oil level would be where I start from that perspective, give us the details
 
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Old Oct 8, 2004 | 12:06 PM
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oops, i should read more carefuly, i completely missed your second post, still suspicous of the glow plug light not coming on though unless the bulb is burnt out
 
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Old Oct 8, 2004 | 05:33 PM
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I am suspicious of your batteries. My truck had weak batteries when I first got it. To the ear it sounded fine, but white smoke and no crank. Put a booster on it and it fired immediately. Replaced batteries and problem is gone. Your local chain store should be able to load test them for you. Check your big terminals on top of the GPR for voltage. Both should have voltage when key is turned on, and you can feel or hear a click when it energizes. (I know it's new but until you prove it's good you can only assume.) If it broke after sitting i wonder if a rodent made a nest? I could be wrong but I don't see how sitting up could damage the PCM.
Rynl88 has a good point about the wait to start light bulb. Too cheap not to check it.
 
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Old Oct 9, 2004 | 12:48 AM
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Swapped PCM's from one vehicle to the other -- same result. Am inclined to look for a rodent nest as bodabdan suggested. We are cranking off a booster, I am assuming that would give sufficient voltage when coupled with the fully charged batteries. Concerning the presence of white smoke when cranking -- unburned fuel by my understanding from reading other posts -- if nothing is coming out of the pipe smoke-wise when I crank does that indicate a fuel starved situation? What is the best way to troubleshoot the fuel delivery system, or am I barking up the wrong tree. Again, thanks to all for your advice. I'm trying to chase this down because the closest knowledgeable Ford dealer is about 100 miles -- one hell of a tow!

RynL88, just read your post again and saw what I was looking for, and it seems you might know what to investigate. Again, help is appreciated.
 

Last edited by peets23; Oct 9, 2004 at 12:52 AM. Reason: Just noticed something from another post
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Old Oct 9, 2004 | 08:00 AM
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Engine oil level and HPOP oil level would be where I start
I would check this also, the oil in the HPOP could have drained back.
 
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Old Oct 9, 2004 | 01:26 PM
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HPOP reservoir is full..... Still looking for the next step.....
 
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Old Oct 9, 2004 | 01:32 PM
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Just as a side note, and I know it's not wise, but if you give it a shot of starter fluid it wants to fire, then just quits -- no fuel situation.
 
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Old Oct 9, 2004 | 01:52 PM
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I forbid starting fluid anywhere near my PSD. I would not suggest using it. It is my understanding that aside from possible engine damage, the ether can be ignited by the glow plugs before it is in the cylinder. Somebody correct me if I am wrong. If that happens you could not only get a boom in your intake and turbo, but there's a risk of fire also.
No white smoke would make me suspect the fuel system also. I have a theory but i need to do more research before I post it.
 
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Old Oct 9, 2004 | 05:30 PM
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since theese trucks are all electronic, i would go through and clean all your battery terminals and make sure your grounds are super clean, checking pcm connections, sounds like the computer dosnt know its gettting turned on with no wait to start light coming on. im suspecting bad connection, have you checked fuses??
 
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Old Oct 9, 2004 | 05:54 PM
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Checked all the fuses, pulled and cleaned the PCM connections -- It's just real strange. The truck ran fine a month ago when it was parked, now nothing.... I hate to be a parts changer, but is there a way to test the cam position sensor short of replacing it? Friends have had them drop dead while driving and I am wondering if that may be it.
 
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Old Oct 10, 2004 | 05:41 PM
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Look at your tach while cranking the engine over. If the tach doesn't move it's very probable that its the cam position sensor.
 
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Old Oct 11, 2004 | 08:26 PM
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Gettin' ready to jump off the bridge. Just for grins we replaced the batteries -- they were five years old anyway and I read enough posts to think they might be part of the problem. Still won't start. Tomorrow will try the CPS, although the tach moves when I crank it so my hopes are not very high, unless they can still be faulty and let the tach move. Doesn't seem to be the PCM, the high pressure oil pump level is within 1" of the top, it now has the new batteries, the glow plugs are fresh, relay is fresh -- just don't really know what to check next. After this it might be time to call in the flatbead unless I can figure a way to troubleshoot the fuel system. I have no smoke coming out of the pipe when I crank it and from what I've been told it means no fuel is getting into the combustion chamber. All suggestions are appreciated.
 
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