Trans Cooler mounting?
If you have A/C, then they mount to the front of that. You'll have to take the radiator mounts loose if you have A/C, so you can get your hands in there to fasten the ties. Then you run the lines per your instructions, and you're in business.
Good luck
i ran my cooler "last in line" so that it would benifit any cooling that had already taken place in the radiator, and the 4wd auxillary cooler.
super easy upgrade. its kinda cool that you can see the bright shiny cooler behind the grille too.
Searching the forum here I found most recommendations were to remove the stock cooler, as it can cause flow restriction.
My new cooler is the biggest they had available, so I know it's more than enough for the Aero.
FYI, the cooler can also be put in back of the others which is easier, but most probably not as efficient.
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Took off the grille, (easy), mounted the extra cooler on the rad using the supplied plastic straps, moved the RETURN hose from my existing cooler to the top nibble of my new cooler and added one hose from the lower nibble on new cooler to the metal tubing return pipe to tranny.
Mounted grille, all done. Maybe one hour spent.
Tip: Removing hoses on your existing system means spilling some tranny fluid. Make everything ready before removing. Plug lines if you want to minimize spill.
Good luck
Oey
Ford Trucks for Ford Truck Enthusiasts
I'm thinking more of hooking it in front or behind the stock Trans Cooler with a Electric fan on a toogle switch that I can flip on when it needs it.
They are designed to have air moving through them.
Also, the one I got is temperature sensitive - fluid only goes through part of it until it gets hot. As the fluid gets hotter the rest of the cooler "opens up" for flow through it.
As far as air restriction goes, looking at it I see a lot of gaps for air flow. I don't think it blocks much airflow.
Another thing to consider - the trans fluid goes through the radiator before entering the trans fluid cooler. If you cool off the trans fluid and have a cooler running transmission then there is potentially less heat transferring to the engine coolant from that transmission.
Just my $.02

OK, that is is from the experiantial side of things.
Now, about thermodynamics (what little I know of it).
If you cool off one part by spreading the heat (energy) around then other parts may run warmer than usual.
It's possible that the engine coolant and A/C system can't handle the extra thermal load caused when they don't receive as much cool air as they used to because a hot unit is placed in front of them and receives the cool outside air first.
The tradeoff is obvious, a cooler tranny at the expense of your engine coolant and A/C system - at worst leading to overheating and lack of operation of the affected parts.
What we all know: the Aerostars are plagued with transmission problems.
It seems obvious (to me) that at about half the "normal" lifespan of these rigs the trannys give out.
After 200,000 miles mine was acting up. I found I had a bad modulator and replaced it. This, along with some previous trans overheating, prompted me to put in a beefy trans cooler.
If I knew for certain that doing so would shave 20% of the potential lifespan off the vehicle due to heat related issues but my tranny would survive until the end, would I take that deal? You bet I would. I expect these things can run pretty good up to about 500,000 miles if properly taken care of. So, if mine lasts up to 400,000 with the original tranny then I'm going to consider it a very fair trade.
To each his own, your mileage may vary, IMHO etc.



