Notices
Pre-Power Stroke Diesel (7.3L IDI & 6.9L) Diesel Topics Only

89 7.3 intake modifications

Thread Tools
 
Search this Thread
 
Old Sep 30, 2004 | 09:12 PM
  #1  
Dieseldan7.3's Avatar
Dieseldan7.3
Thread Starter
|
Elder User
20 Year Member
Joined: Sep 2004
Posts: 577
Likes: 0
From: Peoria IL
89 7.3 intake modifications

i have the 7.3 IDI in a 89 f250. Anyone know any good ways to route the intake behind the driver side headlight?
 
Reply
Old Oct 1, 2004 | 12:41 AM
  #2  
nogo73's Avatar
nogo73
Posting Guru
Joined: Jul 2003
Posts: 1,028
Likes: 1
From: San Antonio
maybe if you relocate the fuel filter and relocate the driver side battery but other that that it looks like theres no room on that side for much.
 
Reply
Old Oct 1, 2004 | 10:01 AM
  #3  
bilder12's Avatar
bilder12
Posting Guru
Joined: Sep 2002
Posts: 1,897
Likes: 0
From: Northeastern Pa - USA
You probably have the scoop mounted to the top of the radiator support. They (ford) moved it up there to keep road spray from getting into the intake, like on the older 6.9 models. If you want to get a little more air to the intake, try cutting the snorkel away on the sides and bottom. Hope this helps you out
 
Reply
Old Oct 1, 2004 | 04:41 PM
  #4  
Dieseldan7.3's Avatar
Dieseldan7.3
Thread Starter
|
Elder User
20 Year Member
Joined: Sep 2004
Posts: 577
Likes: 0
From: Peoria IL
snorkel? I was going to run it under the driverside battery mount. looked like there mite be a little room to run it there. It would be able to pull cooler air behind the headlite
 
Reply
Old Oct 1, 2004 | 09:46 PM
  #5  
banks7.3's Avatar
banks7.3
Mountain Pass
20 Year Member
Joined: Sep 2004
Posts: 146
Likes: 2
my 91 f350 had the scoop mounted on the top of the radiator support over the battery. i took the radiator support bracket off the driver side and put a brace from the top of radiator to the radiator support. take the scoop and turm it 90% and it will slide right in the opening all the way to the grill. then took 4" aluminum dryer ducting and connected to air cleaner. straightened out the mounts on the scoop and used zip ties to the grill. contact me for pictures since i don't have enough posts to attach pictures.
 
Reply
Old Oct 4, 2004 | 02:04 PM
  #6  
seymor lost's Avatar
seymor lost
Junior User
Joined: Dec 2003
Posts: 58
Likes: 0
From: southwest
ram that air

Ive done the same job to my 7.3 but Ive now just removed that subport piece altogether so that now its just open and Ill make a new bracket to subport the rad there is now 6.5 in 3 inchs out.( see my pics) If you want a cheap power boost and at the same time bring down the temp then this is for you.Good luck S.L.
 
Reply
Old Oct 4, 2004 | 08:41 PM
  #7  
Dieseldan7.3's Avatar
Dieseldan7.3
Thread Starter
|
Elder User
20 Year Member
Joined: Sep 2004
Posts: 577
Likes: 0
From: Peoria IL
I will try running a 4 inch dryer vent tube behind the headlight to pull some cooler air.
 
Reply
Old Oct 5, 2004 | 08:24 PM
  #8  
Dave Sponaugle's Avatar
Dave Sponaugle
Post Fiend
Joined: Nov 2003
Posts: 21,285
Likes: 15
From: Nutter Fort, WV
Club FTE Silver Member

This is where you want it.



4 inches wide x 10 inches tall
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Oct 5, 2004 | 08:26 PM
  #9  
Dave Sponaugle's Avatar
Dave Sponaugle
Post Fiend
Joined: Nov 2003
Posts: 21,285
Likes: 15
From: Nutter Fort, WV
Club FTE Silver Member

Inside the engine compartment.

 
Reply
Old Oct 7, 2004 | 02:48 PM
  #10  
76and92ford's Avatar
76and92ford
New User
Joined: Sep 2004
Posts: 24
Likes: 0
From: Burney ,North California
Dave thanks for the pics. I have a question , what did ya do to keep the supports on the radiator?
Mike
 
Reply
Old Oct 7, 2004 | 04:01 PM
  #11  
Dieseldan7.3's Avatar
Dieseldan7.3
Thread Starter
|
Elder User
20 Year Member
Joined: Sep 2004
Posts: 577
Likes: 0
From: Peoria IL
Great pics dave, did you have to modify the support bracket for the radiator? Can you tell the difference in power while going down the highway?
Is the 4x10 piece from a house floor vent? great idea
 
Reply
Old Oct 7, 2004 | 07:13 PM
  #12  
Dave Sponaugle's Avatar
Dave Sponaugle
Post Fiend
Joined: Nov 2003
Posts: 21,285
Likes: 15
From: Nutter Fort, WV
Club FTE Silver Member

I removed the bracket. I also had to cut the front flange off the radiator.
I used a 1" x 1/4" flat steel to support the radiator top to the shell.
I also fabricated the scoop from an old furnace duct plenum. I looked at all the places that sell duct around here, could not find one that fit right. A couple of hours with metal tongs, snips, and a pop rivet gun resulted in what you see.

As far as the power goes, it made my turbo work better, enough that I could feel the difference over the stock intake tube. I also have a boost guage that tells me this will give you about 4 to 5 pounds of boost at 70 MPH on NA 6.9 or 7.3 motor.

The front of the scoop is 4 x 10 inches.
That reduces to 3 x 9 inches where it passes the radiator.
Then it transitions to a 6" round duct.
Then a 6 x 4 reducer.
Then a 4" single wall adjustable ell.
That will let the stock 4" plastic flex hose on the air cleaner slide over the ell.

Works well without the grill, I made a slight miscalculation in my measurements when I bent the scoop that does not let the grill fit back in. I have been working to much to have time to take it out to fix it so the grill will clear the scoop. When I do I will take more pictures so you can see it better.
 
Reply
Old Oct 7, 2004 | 07:23 PM
  #13  
Dave Sponaugle's Avatar
Dave Sponaugle
Post Fiend
Joined: Nov 2003
Posts: 21,285
Likes: 15
From: Nutter Fort, WV
Club FTE Silver Member



I cropped this picture and added a little light to it so you can see better.

To the right of my scoop you can see where the stock intake was on my 86, the little rectangular hole was it.
 

Last edited by Dave Sponaugle; Oct 7, 2004 at 07:27 PM.
Reply
Old Oct 8, 2004 | 04:50 PM
  #14  
Dieseldan7.3's Avatar
Dieseldan7.3
Thread Starter
|
Elder User
20 Year Member
Joined: Sep 2004
Posts: 577
Likes: 0
From: Peoria IL
4 to 5 psi? not bad. thanks dave
 
Reply
Old Oct 8, 2004 | 05:07 PM
  #15  
Dave Sponaugle's Avatar
Dave Sponaugle
Post Fiend
Joined: Nov 2003
Posts: 21,285
Likes: 15
From: Nutter Fort, WV
Club FTE Silver Member

But remember you do not see 4 to 5 till you are running 70 MPH.
But then also if you go from a 3 or 4 vacuum to 1 or 2 positive pressure inside the air filter, you made a big improvement.
 
Reply



All times are GMT -5. The time now is 01:25 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE