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1994.5 - 1997 7.3L Power Stroke Diesel  

97 psd downpipe

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Old Sep 12, 2004 | 09:16 PM
  #1  
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97 psd downpipe

on my 97, i know you van get a 3 inch downpipe in ther but it will be real close to the wall. I am jus wandering if its safe to put it in there with it so close. thanks
 
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Old Sep 13, 2004 | 04:23 AM
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See my post in your other thread. You can get a 3" in there without modifying the firewall.
 
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Old Sep 14, 2004 | 03:39 AM
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Even with Tymar's new 3-3.5-4" down-pipe you still need to tweak the firewall a little. It is not a major modification just a little tweaking. Just be sure you get a little clearance all the way around the pipe so it doesn't hit and rattle.
 

Last edited by Crumm; Sep 14, 2004 at 03:42 AM.
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Old Sep 14, 2004 | 11:22 AM
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Had mine installed at Performance Exhaust in Pacific, WA and since it is two piece, they didn't have to do anything to the firewall.
 
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Old Sep 14, 2004 | 04:38 PM
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Originally Posted by rustysf350
Had mine installed at Performance Exhaust in Pacific, WA and since it is two piece, they didn't have to do anything to the firewall.
On a 94.5-97 or are you talking about a superduty? If they didn't have to pry the firewall back a little it would be the first. Some have a little more room than others depending on where the cab and motor mounts are but even with the motor all the way forward and the cab all the way back you still need an extra 1/4" or so. Most all downpipes for the 94.5-97 are two piece. To get a one piece in there you would have to remove the transmission. Thats why the stock one has to be cut in half to get it out.
 
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Old Sep 14, 2004 | 04:44 PM
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I have a 97' PSD Crew Cab and they did not have to do anything to the fire wall, but I only have a 3" pipe to my Cat and 4"" from there back.
 
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Old Sep 14, 2004 | 04:54 PM
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Did you watch them install it? They had to bend the cab seam back a little bit. There is no way it would fit without making a little bit more room. Most all downpipes are 3". It takes major modification to fit 3.5" or 4".
 
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Old Sep 14, 2004 | 05:17 PM
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If I remember right the pipe itself had small flat spot were it went by the seam in the fire wall. Looked like they did that so it would not hit. It was not a big ding, but was maybe flaten out about 3/8" for about 2". But they did not beat on the fire wall.
 
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Old Sep 14, 2004 | 05:28 PM
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No way to beat on the firewall. You can't fit a hammer in there. Big pry bar does the trick or a porta-power. The flat spot in the down pipe would explain it though. The stock pipe is flat and it fits.
 
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Old Sep 14, 2004 | 05:31 PM
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The flat spot was not really the big, I did not see it untill I remove the pipe when I replace the Turbin Housing with a Waste Gate.
 
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Old Sep 14, 2004 | 06:05 PM
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well what i need to know is if its so close ;all the heat. will it damage it or get the firewall too hot.
 
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Old Sep 14, 2004 | 06:10 PM
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100's of people have them and I have never heard of a problem.There is a heat shield on the firewall although it gets a little squished when you flatten out the seam. The firewall is steel so it will be fine. The only worry I have ever heard is people concerned that the carpet pad might catch on fire but I have never heard of it happening.
 
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Old Sep 14, 2004 | 06:12 PM
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The wife rides on that side and even when we pull long grades with the 5th wheel, she does not notice any heat. And believe me, she would notice. She could tell that I put a tranny cooler on the first time out.
 
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Old Sep 14, 2004 | 06:14 PM
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alllright, thats great now if i cant get it in there what do i use to modify the wall?
 
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Old Sep 14, 2004 | 06:18 PM
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A porta power is the best way but if you don't have one use a sawzall, 2x4 block and a BIG prybar. Just cut a few slots in the firewall lip and then put the 2x4 on the back of the cylinder head (be careful of the fuel line). Put the prybar on the 2x4 and pry the firewall lip back.
 
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