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Old Jul 27, 2004 | 10:36 AM
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Question Major Electrical Problems

I've experienced what others have here, with the batteries discharging. I've recharged mine with a shop trickle charger and that seems to do it for a while. But somewhere down the road, it'll probably need another charging. I've been lucky that this has happened at home the two times before. I see a lot of posts with the same symtoms, some owners are saying there's a TSB, but the only info I see in the TSB is that the batteries will need charging from an external charger from time to time. I also see one post mentioning a "recall", but I can't find anything on a recall. I've checked all main battery\ alternator and ground connections and have cleaned them accordingly. The one thing I haven't checked is the positive battery cable that crosses over the radiator, this will be next.

Can anyone shine any light on the TSB on this? Is there any chance of a recall? My 2001 Excursion 7.3 PSD is beyond the factory warranty (52k miles), I have an extended warranty but the deductable is $500, so if repairs are less, I need to do them myself. Any info is greatly appreciated.
 
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Old Jul 27, 2004 | 11:24 AM
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Remove the battery cables and check the battery voltage individually. Sounds like you have one battery going bad and draining the other.
 
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Old Jul 27, 2004 | 11:56 AM
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Originally Posted by slc10844
Remove the battery cables and check the battery voltage individually. Sounds like you have one battery going bad and draining the other.
Right- I did this the first time I had the problem, 12.65 vdc in each, but I'll try it again & get back to post it here- thanks.
 
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Old Jul 27, 2004 | 05:42 PM
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Providing your altenator is doing it's job, as SLC10844 said you probably have a bad battery but a voltage check isn't an accurate way to find out. You will have volts but not enough amps. You can get over 12V from eight penlite batteries but I don't think they would fire up a PSD. A load check is the way to go. If you don't have the meter I think places like AutoZone will check it for you. I think you could also do a gravity check in the evening and in the next morning to see if it drained off. Two new batteries are a pretty cheap fix when having PSD trouble........... Been there, done that..
 
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Old Jul 27, 2004 | 10:26 PM
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Exclamation

Originally Posted by Jerrybo66
Providing your altenator is doing it's job, as SLC10844 said you probably have a bad battery but a voltage check isn't an accurate way to find out. You will have volts but not enough amps. You can get over 12V from eight penlite batteries but I don't think they would fire up a PSD. A load check is the way to go. If you don't have the meter I think places like AutoZone will check it for you. I think you could also do a gravity check in the evening and in the next morning to see if it drained off. Two new batteries are a pretty cheap fix when having PSD trouble........... Been there, done that..
OK, I'll give these a try, but it just seems odd that these batteries will hold a full charge for a minimun of 2 weeks when properly charged with a shop charger. They'll work fine during the time after they're manually charged, giving crisp, quick starts, voltage gauge reading just above the 1/2 way mark. Then one day I'll jump in, turn the key to "on" and while waiting for the "Wait to Start" light to go off, I'll glance at the volt gauge and see that it's down around 8 volts (or lower) and know it's not going to start. Then when I turn the key- I'll either get a real slow crank or the "clicking noise" from the starter solenoid. Back to square one- break out the charger.
 
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Old Jul 28, 2004 | 04:09 AM
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Something else you might want to check are the relays. I've run into situations where the A/C relay sticks causing the battery to drain overnight. When the relay sticks, the A/C clutch stays engaged with the ignition switch in the off position. When running, the system doesn't cycle the compressor, the evaporator freezes up and causes a loss of cooling.
 
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Old Jul 28, 2004 | 10:22 AM
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Lightbulb

Originally Posted by slc10844
Something else you might want to check are the relays. I've run into situations where the A/C relay sticks causing the battery to drain overnight. When the relay sticks, the A/C clutch stays engaged with the ignition switch in the off position. When running, the system doesn't cycle the compressor, the evaporator freezes up and causes a loss of cooling.
Slc,
I'll check this too. I actually can't recall ever hearing the a\c compressor cycle on\off. I just thought that with the big noisy diesel I couldn't hear it. Thanks.
 
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Old Jul 28, 2004 | 10:26 AM
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Oh yeah, it makes a big "click clack" when it pulls in and out on mine.
 
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