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Crossmember Fabrication?

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Old Apr 29, 2004 | 07:28 PM
  #1  
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Crossmember Fabrication?

I know that I always ask questions about fabrication and yall are probably thinking that Ill never do any of it, but Im just waiting on the summer and some more CO2/Ar welding gas (been doing too much wheeling to have time to go get some).

Anyways, do you think that if i made a new crossmember it would be strong enough? How thick (wall) of pipe would I have to use? Id use 1-3/4" pipe, but of what wall thickness?

My current crossmember is mounted to the passenger side of the axle to the cener of the truck, and is about 1-1/2 ft long, and obviously will have to be relocated to the driver's side frame. Ill make that mount too, out of 1/4" steel.

So, basically Im asking if yall think I can fabricate a crossmember strong enough (aside from welding skills) for an F-350 and it not break (or at least anytime soon, like within 2 years)?
 
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Old Apr 29, 2004 | 09:42 PM
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what's the crossmember for? tranny mount? just a crossmember? track-bar? I would say use some 3/8" cold rolled steel plate or angle iron. and then use E7018 so it will be strong enough for just about any application.

-cutts-
 
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Old Apr 29, 2004 | 09:55 PM
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Yes, fabbing your own crossmember is no big deal, and can easily be made stronger than stock. As always, it will only be as good as your welds.
 
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Old Apr 29, 2004 | 10:07 PM
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Here is a crossmember and skid plate that a buddy made for his jeep:




Those bushings he got from www.mountainoffroad.com ...they'll help dampen any vibes.
 
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Old Apr 29, 2004 | 10:50 PM
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Sorry, didnt mean corssmember, but thanks for the pics and everything.
Id have to weld onto my engine crossmember, but not fab one...
I meant the Axle locator arm...

ugh, sorry guys...bet the whole 1-3/4" pipe didnt make any sense... : )
 
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Old Apr 29, 2004 | 10:54 PM
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You mean a track bar? The bar that keeps the axle centered? If so, 1 3/4" OD DOM will do. DO NOT USE PIPE!
 
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Old Apr 29, 2004 | 11:07 PM
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Yeah, track bar too. For some reason ford called it a locater arm, so did superlift, so thats what Ive always called it...

By pipe I meant tube, not pipe... bad habit of mine...
 
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Old Apr 29, 2004 | 11:08 PM
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Yeah, track bar too. For some reason ford called it a locater arm, so did superlift, so thats what Ive always called it...

By pipe I meant tube, not pipe... bad habit of mine... 1-3/4" OD tubing has a wall of .250" that seems hella stout to me...
 
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Old Apr 30, 2004 | 08:38 AM
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I would use 1020 DOM 1.5" OD, wall thickness of .95", and 1.4" ID. that would be very strong and maybe even use heim joints on the ends to allow for a lil bit of bind, but i dunno if that would hurt the ride in terms of DW. Use 6010 root pass on about 115 amps and then use E7018AC as multi passes for added strength.

-cutts-
 
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Old Apr 30, 2004 | 12:58 PM
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My track bar uses a heim on one end and a poly bushing on the other. I am about to replace the heim with a greasable heim....but other than that, the setup works perfectly.
 
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Old May 1, 2004 | 05:40 PM
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Yall keep in minnd that Im very aggressive offroad... Stuff breaks fast with me, just lost my power steering today...
Sorry about that double post I dunno what happened...
 
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