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Ok, I'll post this at the risk of opening Pandora's Box
I have an 03 Expy 5.4 4x4 that I had been using a K&N air filter in. I had used the filter in my previous truck with the same drive train and it had helped mileage by about 1-2mpg across the board. I put the filter in my 03 from week one. (I know the alleged pitfalls). The mileage was awful for the first year with the K&N. I averaged 13 in town and 14.5 on the highway. I had cleaned the filter regularly. I finally figured lets see what a paper filter does. I put it in and WHAM. The mileage jumped about 1.5 mpg all around. My driving habits are the same, the basic routes covered are the same. I'm stumped. The only thing I can come up with is the K&N let it breath too much and confused the O2 sensors, but that seems a little silly. Bottom line is the mileage is better and this is confirmed by hand, over 20+ tanks of gas from various stations.
It might be better to have a paper filter on your 03, but it might have been better for the K&N on the old truck. It's kinda like comparing apples to oranges.
K&N MIGHT give small performance boost but I wouldnt use one if it allows more dirt into the system. You could improve the situation by doing oil changes more often, but if you were using it to gain only 1-2 MPG that extra oil change or two per year would scratch the benefit. And if you are the forgetfull type who manages to change oil only a couple times a year, you can count on early engine wear and oil consumption if you keep your vehicle a long time. An inefficient air filter will only compound the situation.
I think one can gain a couple miles per gallon by simply adjusting driving habits and keeping your vehicle well maintained.
coming from the world of auto racing the K&N filters are a waste of $$$. Let me explain.
K&N says their filter flows more air....YES it does, but what they dont tell you is that is with no oil on the element. Also, the more you wash and reoil the element the more restrictive it becomes. My engine builder has dynoed 800 HP dirt latemodel engine with a new paper element, new fresh oiled K&N, and an older K&N that had been washed and reoiled a few times. The paper element proved to not loose much HP, the older K&N had lost over 30HP!!!!
Another way I look at it, what is nascar nextel cup cars using? 100% of them are running paper elements and with the multi-million dollar R&D that these teams have to try and get every single horsepower out of their engines if they are using paper elements than so am I.
A lot of times, the K&N filters, and similar filters are cone type, so putting it on will get you a few horse, just because it is a cone. I can think of at least my car that stock had a flat air filter, but now it has a cone filter. It gave it a little more pep. The expedition on the other hand, has a stock cone paper filter. The only bad part is that it sucks through a small hole in the fender. If a person is to cut up the airbox so that the paper filter is still held on, it will flow better, having less restriction, and getting some more power.
A lot of times, the K&N filters, and similar filters are cone type, so putting it on will get you a few horse, just because it is a cone. I can think of at least my car that stock had a flat air filter, but now it has a cone filter. It gave it a little more pep. The expedition on the other hand, has a stock cone paper filter. The only bad part is that it sucks through a small hole in the fender. If a person is to cut up the airbox so that the paper filter is still held on, it will flow better, having less restriction, and getting some more power.
Most cone filters pull hot air, from under the hood, which reduces power......
"most cone filters pull hot air, from under the hood, which reduces power......"
Only if their not pulling air in from the outside. The element, (paper, K&N, cone, flat) will pull whatever air is available. Any air filter will pull hot air from under the hood if it is available. That's where the Cold air intake system comes into play. Sorry, just a little nit pickin'!
I have the same thing. I have a 99 F-150 and a 2001 Expy with the same engine. I have a K&N in my truck and I get better MPG and a Paper in the Expy, because I lost MPG in it with a K&N filter.
Go figure
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