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I've noticed the heavy tractor trailer units have stickers on their frames that say "Do not weld..."
I'm sure they are heat treated and yes that would be a problem. But, hey, I don't really know much about welding either. So take it for what it is worth.
I looked in the ford book and they don't recomend weilding the frame. They recomend a plate to reinforce it. However, if it is has to be done, use an arc welder NOT a gas welder, and use a temperature marking Crayon to keep the temp below 650 deg C (1200 deg F). I have always heard frames are riveted so they can flex. They WILL flex and allowing the rivet to slip will keep it from building a stress point and breaking.
Dave257
The thing to remeber about welding a frame or putting a patch on it is not to make any vertical weld on the steel. If you have a vertical crack, weld the patch horzontal top and bottom, but don't go vertical. It will crack again at the vertical weld.
They did as similar to what Jomo924 recommended. Drilled the crack, grooved it and filled, then a curved plate that extended about 4" either side. Nice clean job. So no real vertical welds.
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