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fuel gauge problem

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Old Mar 4, 2004 | 03:27 PM
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fireman175's Avatar
fireman175
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fuel gauge problem

I have a 1996 F250 PS with dual tanks. The front tank gauge is reading empty even though it is full. I have it empty now and it still reads empty (which it should!). Any thoughts on a test and if you know what is wrong can you tell me. I assume it is the sending unit as I had to replace my 1987 4 times. Is this still located in the tank? Do I have to visit Ford for the part?
Thanks much, Jim
 
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Old Mar 4, 2004 | 03:57 PM
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drewcoolness99
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From: TEXAS!!!!!!!!!!!!
It might be the sending unit.

it shows how much is in the other tank right?

I don't know too much about the sensor in there. (reference voltage) check and make sure nothing came unplugged first.
 

Last edited by drewcoolness99; Mar 4, 2004 at 04:00 PM.
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Old Mar 4, 2004 | 05:15 PM
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Yup, I have the same problem with my front tank. 95% of the time it's the sending unit.
 
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Old Mar 4, 2004 | 07:15 PM
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Red face

Is Ford the only place to get the $190 sending unit? Does anyone know of another supplier?
Thanks, Carl
 
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Old Mar 4, 2004 | 08:26 PM
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redv92c
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From: Kentucky Go Cats
I have a different problem
When i put gas in the needle goes way past full and wont move .it doesnt matter if i put in ten gallons or five.i can drive it a couple days.then a it will bounce around a few times for about ten miles then it will settle on1/4 tank.It does this on both tanks
The other problem that makes this worse is my speedo is so far off that it makes it hard to tell how many miles i ve driven on a tank
What will happen if i drive it on 1 tank until it runs out
I think i still have about 5or6 gallons left when it hits empty
 
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Old Mar 5, 2004 | 01:49 PM
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I did that for to ensure my tank was empty in case I had to change the sending unit. Of course it was up hill. I just switched over to the other tank and moved to the shoulder while the power resumed. I am sure it isn't super for the engine, however mine is still running and it is a 7.3 PS. I had the problem you do in my 1987 F150. I had the sensor swapped out about 4 times as they seem to be a problem and I wish Ford would had figured that out with their supplier. Perhaps they have now. Good luck.
 
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Old Mar 6, 2004 | 06:15 AM
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I am working on the same problem for my truck. I bought a sender from the dealer for 40 dollars. The assy, is basically a potentiometer with the float to drive it up and down. The new one in my hand looks like a fragile wisp of plastic. No wonder I'll be on my third front sender. The rear has never gone bad.
 
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Old Mar 6, 2004 | 09:47 AM
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I have the same thing with my rear tank. You have to get the whole pump with the sending unit in it.
 
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Old Mar 6, 2004 | 08:26 PM
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From: TEXAS!!!!!!!!!!!!
if i bought a potentiometer from an electronics store coudl i use it? Or could the gas do something to it? I believe i have seen metal ones but, I might be thinking of variable resistors.
 
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Old Mar 6, 2004 | 08:55 PM
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Originally posted by drewcoolness99
if i bought a potentiometer from an electronics store coudl i use it? Or could the gas do something to it? I believe i have seen metal ones but, I might be thinking of variable resistors.

No...... thats not going to work.... off the shelf potentiometers have too much friction for a little plastic float to move.

Plus, you'd need a 15-160ohm potentiometer
 
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