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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Straight exhaust or Catback???

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Old Feb 11, 2004 | 07:43 AM
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Straight exhaust or Catback???

I don't know if these 6.0 are running well with just straight 4 or 5 inch exhaust??Some say to only go cat back to keep more back pressure? What do you guys think???
 
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Old Feb 11, 2004 | 08:15 AM
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Re: Straight exhaust or Catback???

Originally posted by BagStroke
I don't know if these 6.0 are running well with just straight 4 or 5 inch exhaust??Some say to only go cat back to keep more back pressure? What do you guys think???
Do a search.......here..........and read, read, read,
you'll be happy with the resuilts.
 
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Old Feb 11, 2004 | 06:28 PM
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talked to 3 different dealers they all said cat back no problem take off cat voids warranty. if you have a problem a another thing for ford to blame on problem.
 
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Old Feb 11, 2004 | 06:43 PM
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I would leave my cat on and go 4inch in and out, if I go full exhaust..Plus an Aero Trubine muffler!!!
 
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Old Feb 11, 2004 | 10:57 PM
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Not sure on this but i was told by a old muffler guy that the exhaust is only as big as its smallest part. So if you have a 2 1/4 bend then there is no point in making the rest of the exhaust bigger. you would to remove the thinnest part first

I guess if you think about it the backpressure is already created at that small part.....

Always wondered if he was full of it or just a smart old muffler guy
 
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Old Feb 12, 2004 | 10:27 AM
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I do know that banks has done alot of work on these trucks and they say that to big gives negative results. Iwill be installing a cat back system if they ever get my mpgs figured out.
 
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Old Feb 12, 2004 | 09:57 PM
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go cat back or turbo back and leave the cat in. My Muffler guy said if you get caught driven on the streets with out the cat its a $20,000 fine. Off road only then its Ok but in MN they take your plates away then.
 
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Old Feb 13, 2004 | 08:20 AM
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Cat back only..........IMO, IMO, IMO
 
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Old Feb 13, 2004 | 09:19 PM
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I just had my exhaust done today!!! I put a 3 1/2 to 4 inch down pipe (non smashed) .. 4 inch into and after the cat, opened the cat almost to 5 inches on both sides...No changes inside the cat..4 inch to Magnaflow muffler then to an Aero turbine muffler and out 4 inch. Tipped with a stainless 5 inch slash cut Aero rolled tip....Looks and sounds great!!! Runs strong!!!!!
 

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Old Feb 13, 2004 | 10:57 PM
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For starters, If you go to the Banks web site, and read some of the interviews with Gale himself, you find a statment from Gale saying that the "Perfect" exhaust for a turbo diesel would be an 18" Megaphone! Turbo Diesels don't need backpressure after the turbo. There is a point where an increase in diameter will no longer improve performance, but the benefits of large diameter exhaust systems are more in line with lowering your Exhaust Gas Temperature (EGT) than with all out power increases. If your looking for "seat of the pants" power increases, you need a re-programmer or a chip too feel a real difference. When you hop the engine up with a chip/programmer though, you really need the BIG Exhaust to keep those EGT's COOL!!!!!!!

The concept of "The smallest part" of the exhaust determining backpressure is correct , but the ability of the exhaust to dissapate heat is a different story.......... With the past experiance of two 2000 7.3's, both with banks 3.5" turbine outlet pipes, Truck "A" with a 3.5" exhaust and Truck "B" with a 4" exhaust, with the same +80hp/150#/ft chip. Truck "A" ran 150-200 degrees hotter than Truck "B" under a semi-heavy load.
 
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Old Feb 14, 2004 | 07:54 AM
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Originally posted by BagStroke
I just had my exhaust done today!!! I put a 3 1/2 to 4 inch down pipe (non smashed) .. 4 inch into and after the cat, opened the cat almost to 5 inches on both sides...No changes inside the cat..4 inch to Magnaflow muffler then to an Aero turbine muffler and out 4 inch. Tipped with a stainless 5 inch slash cut Aero rolled tip....Looks and sounds great!!! Runs strong!!!!!
What did it set you back?
 
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Old Feb 14, 2004 | 07:56 AM
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Originally posted by Paul 33
For starters, If you go to the Banks web site, and read some of the interviews with Gale himself, you find a statment from Gale saying that the "Perfect" exhaust for a turbo diesel would be an 18" Megaphone! Turbo Diesels don't need backpressure after the turbo. There is a point where an increase in diameter will no longer improve performance, but the benefits of large diameter exhaust systems are more in line with lowering your Exhaust Gas Temperature (EGT) than with all out power increases. If your looking for "seat of the pants" power increases, you need a re-programmer or a chip too feel a real difference. When you hop the engine up with a chip/programmer though, you really need the BIG Exhaust to keep those EGT's COOL!!!!!!!

The concept of "The smallest part" of the exhaust determining backpressure is correct , but the ability of the exhaust to dissapate heat is a different story.......... With the past experiance of two 2000 7.3's, both with banks 3.5" turbine outlet pipes, Truck "A" with a 3.5" exhaust and Truck "B" with a 4" exhaust, with the same +80hp/150#/ft chip. Truck "A" ran 150-200 degrees hotter than Truck "B" under a semi-heavy load.
150/200 can be appreciable when pulling long grades
 
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Old Feb 14, 2004 | 09:29 AM
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I told the guy at the shop I would tell people about him on this site!!! So he did the whole thing for are you ready...$300...That is a steal...He wanted to do a run with a 6.0 to take pics for his shop for advertisement as well....
 
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Old Feb 14, 2004 | 09:37 AM
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WOW great price.
 
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Old Feb 14, 2004 | 09:56 AM
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Originally posted by BagStroke
I told the guy at the shop I would tell people about him on this site!!! So he did the whole thing for are you ready...$300...That is a steal...He wanted to do a run with a 6.0 to take pics for his shop for advertisement as well....
Wow! The difference would almost pay for a trip to Colorado from Dallas! What is the name and number of that guy?
 
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