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I certainly understand the reason for having a pyrometer and a trans temperature gauge in the truck -- what is the reason for having the boost gauge? I mean, I understand that it shows how many pounds of boost you are getting, but knowing that, what do you do with that information (e.g. let off the pedal before you . . . . .)? Or is it just to round out the 3 gauge cluster?
I've never had a turbo vehicle before, so forgive my ignorance
There are actually two reasons to have a boost gauge. The primary reason would be to monitor overall performance of the turbo. After driving with my boost gauge, and knowing what "normal" is for my truck, I'd spot a drop in boost immediately, and have the opportunity to diagnose the problem before it turned into something bigger.
The second reason is just to help you quantify the improvements that were made by a particular mod. For example, my truck in stock form would put out 18psi boost. When I added the chip, my boost went up to 23psi. Now that I've added propane, I can hit 30psi. The gauge helps me feel like I'm getting what I paid for.
Once you have it, you'll be glad you've got it. If you're at all like me, you'll find a "test hill" and see how high you can get the boost gauge at the top.
I also use it when towing and the EGT's start getting too hot, I drop down the boost until the point that will hold them where I want them. I use the dual EGT/Boost gauge, I like having them both on the same gauge...
Well as far as i know the stock turbo itself...(im not sure about the 95-97 verison) but i know the 99-2003 7.3 turbo is not able to handle over 25psi on a regular occasion. The bushings and such just arent built for that. A stock PSD will make 18-20psi stock and when a stock truck makes over that the map sensor defuels the truck i.e. service engine soon light ....and that is the reason why we add a pop off valve, regulator, or zener diode inline before the map sensor...zener diode goes from the middle wire on the map sesnor to ground so the map sensor never sees above a certain voltage. Like i said from experience...i didnt know this fact until i blew my turbo and i was reading alot of info on the dieselstop. I now have a Hypermax H2E and regularly see 30-32 psi. That turbo has no wastegate.
This is a basic explanation. If you want more info go over to www.ford-trucks.com and look and search the forums over there. Any other questions and il try to help.
Funny, my friend in his 97 PSD putting out about 400 hp sees 30+ pounds regularly. We hit either 33 or 35 and one of the intercooler tubes poped off and if you ever want to see black smoke. . .
The turbos will go that high but it does not mean they are effcient. I can hit mid 40s with mine but I don't like to. The amount of heat build up and restriction the turbo is causing at that boost level is detrimental to performance. Its not the pressure as much as the volume of air you can flow into the motor.